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实操派文库一最全的工业自动化手册下载到实操派”,学PLC就是快!实操派文库一最全的工业自动化手册下载到实操派”,学PLC就是快I实操派文库一最全的工业自动化手册下就金YASKAWA ELECTRIC SIEP C710616 21E YASKAWA AC Drive A1000 Technical Manual实派文库一最全的工业自动化手册实操派文库一最全的工业Table of ContentsQuick Reference.PREFACE&GENERAL SAFETY..................15161616Trademarks...........................................................1617Supplemental Safety Information7Safety Messages..................................18Application Notes2Notes on Motor Operation22Applications with Specialized Motors24Drive Label Warnings2251.RECEIVING.......7文库1.1 Section Safety.........................28929303131311.4 Drive Models and Enclosure Types....................................331.5 ponent Names...........................................................4IP20/NEMA Type 1 Enclosure..........................................3435412.MECHANICAL INSTALLATION432.1 Section Safety...............442.2 Mechanical Installation..............46Installation Environment...4Installation Orientation and Spacing4Instructions on Installation of Models CIMR-AD4A0930 and 4A1200Digital Operator Remote Usage.........................................49Exterior and Mounting DimensionsYASKAWA ELECTRIC SIEP C710616 21E YASKAWA AC Drive A1000 Technical Manual53ELECTRICAL INSTALLATION573.1 Section Safety..............................583.2 Standard Connection Diagram.................603.3 Main Circuit Configurations..................6212-Phase Rectification................................................633.4 Terminal Block Configuration.................................5.67CIMR-AD2A0004 to 0081,4A0002 to 0044(IP20/NEMA Type 1 Enclosure)67CIMR-AD2A0110 to 2A0415,4A0058 to 4A1200(IP00 Enclosure)683.6 Digital Operator and Front Cover.......................................69Removing/Reattaching the Digital Operator........9Removing/Reattaching the Front Cover...................................693.7 Top Protective Cover..............................................72Removing the Top Protective Cover.......................................72Reattaching the Top Protective Cover....................................23.8 Main Circuit Wiring..................................................73Main Circuit Terminal Functions...............................3Protecting Main Circuit Terminals....................................74Wire Gauges and Tightening Torque......................................74Main Circuit Terminal and Motor Wiring4479.81Control Circuit Connection Diagram............................1Control Circuit Terminal Block Functions.....................82Terminal Configuration ....................................84Wiring the Control Circuit Terminal...............853.10 Control l/o Connections.............................................87Sinking/Sourcing Mode Switch for Digital Inputs87Using the Photocoupler and Contact Outputs88Using the Pulse Train Output ...893.11 Terminal A2 Analog Input Signal Selection..............................90Terminal A2 Input Signal Selection903.12 Connect to a PC......913.13 MEMOBUS/Modbus Termination......923.14 External Interlock..................93Drive Ready .....933.15 Wiring Checklist...................94START-UP PROGRAMMING OPERATION974.1 Section Safety..........984.2 Using the Digital Operator..............99Keys and DisplaysDigital Text Display...........100LED Screen Displays ...LO/RE LED and RUN LED Indications....................................101Menu Structure for Digital Operator..1024.3 The Drive and Programming Modes....Navigating the Drive and Programming Modes..103Changing Parameter Settings or Values...105Verifying Parameter Changes:Verify Menu.106Simplified Setup Using the Setup Group.106Switching Between LOCAL and REMOTE.1084.4 Start-Up Flowcharts...............................109Flowchart A:Basic Start-up and Motor Tuning ...109Subchart A-1:Simple Motor Setup Using V/f Control..................1106YASKAWA ELECTRIC SIEP C710616 21E YASKAWA AC Drive A1000 Technical ManualSubchart A-2:High Performance Operation Using OLV or CLV...............111Subchart A-3:Operation with Permanent Mag Motors..................112Powering Up the Drive and Operation Status Display......................1134.6 Application Selection................................................114Setting 1:Water Supply Pump Application ................................114Setting 2:Conveyor Application.........................................114Setting 3:Exhaust Fan Application......................................115Setting4:HVAC Fan Application...……·.115Setting 5:Compressor Application.116Setting 6:Hoist Application ....Notes on Controlling the Brake when Using the Hoist Application Preset......117Setting 7:Traveling Application.........................................119Types of Auto-Tuning..120Before Auto-Tuning the Drive...............................122Auto-Tuning Interruption and Fault Codes.........123Auto-Tuning Operation Example ........Parameter Settings during Induction Motor Auto-Tuning:T1Parameter Settings during PM Motor Auto-Tuning:T2..127Parameter Settings during Inertia and Speed Control Loop Auto-Tuning:T3...1304.8 No-Load Operation Test Run.........................................132.1324.9 Test Run with Load Connected...............................Test Run with the Load Connected....4.10 Verifying Parameter Settings and Backing Up Changes..................134Backing Up Parameter Values:02-03....................................134Parameter Access Level:A1-01..134实Copy Function ...1354.11 Test Run Checklist.....5PARAMETER DETAILS....1395.1 A:Initialization.....................A1:Initialization.140A2:User Parameters......................1445.2 b:Application........145b1:Operation Mode Selection...1452b2:DC Injection Braking and Short Circuit Braking ....................153b3:Speed Search156b4:Delay Timers.....162b5:PID Control.162b6:Dwell Function..172b7:Droop Control(CLV,CLV/PM).173C1:Acceleration and Deceleration Times.177C2:S-Curve CharacteristicsC3:Slip Compensation..C4:Torque Compensation..C5:Automatic Speed Regulator (ASR)C6:Carrier Frequency .......1895.4 d:Reference Settings...192d1:Frequency Reference192YASKAWA ELECTRIC SIEP C710616 21E YASKAWA AC Drive A1000 Technical Manual7d2:Frequency Upper/Lower Limits......................................194d3:Jump Frequency.....d4:Frequency Reference Hold and Up/Down 2 Function....................195d5:Torque Control ..200d6:Field Weakening and Field Forcing.204d7:Offset Frequency5.5 E:Motor Parameters.206E1:V/f Pattern for Motor 1.206E2:Motor 1 Parameters211E3:V/f Pattern for Motor 2214E4:Motor 2 Parameters215E5:PM Motor Settings.220F1:PG Speed Control Card Settings220F2:Analog Input Card Settings223F3:Digital Input Card Settings..223F4:Analog Monitor Card SettingsF5:Digital Output Card Settings..225F6:Communication Option Card......225227MECHATROLINK Parameters227PROFIBUS-DP Parameters..............................227CANopen Parameters.227DeviceNet Parameters .........227.228H1:Multi-Function Digital Inputs228H2:Multi-Function Digital Outputs.239H3:Multi-Function Analog Inputs.................249H4:Multi-Function Analog Outputs.254H5:MEMOBUS/Modbus Serial Communication.256实操派H6:Pulse Train Input/Output.2565.8 L:Protection Functions...........................................59L1:Motor Protection....259L2:Momentary Power Loss Ride-Thru........................L3:Stall PreventionL4:Speed Detection……279280L6:Torque Detection282L7:Torque Limit285L8:Drive Protection2865.9 n:Special Adjustments.......................293n1:Hunting Prevention.........293n2:Speed Feedback Detection Control(AFR)Tuning。.294n3:High Slip Braking(HSB)and Overexcitation Braking.294n5:Feed Forward Control.......297n6:Online Tuning.....................................299n8:PM Motor Control Tuning2995.10 o:Operator Related Settings........................................303o1:Digital Operator Display Selection...........................30302:Digital Operator Keypad Functions...................................30403:Copy Function30604:Maintenance Monitor Settings......................................307g:DriveWorksEZ Parameters...308r:DriveWorksEZ Connection Parameters308T:Motor Tuning.3088YASKAWA ELECTRIC SIEP C710616 21E YASKAWA AC Drive A1000 Technical Manual5.11 U:Monitor Parameters.............................................309U1:Operation Status MonitorsU3:Fault HistoryU4:Maintenance Monitors...........................................309U5:PID MonitorsU6:Control Monitors.310U8:DriveWorksEZ Monitors3106.TROUBLESHOOTING…3116.1 Section Safety .......6.2 Motor Performance Fine-Tuning......................................314Fine-Tuning V/f Control and V/f Control with PG............................314Fine-Tuning Open Loop Vector Control .................................,314Fine-Tuning Closed Loop Vector ControlFine-Tuning Open Loop Vector Control for PM Motors ..315Fine-Tuning Advanced Open Loop Vector Control for PM MotorsFine-Tuning Closed Loop Vector Control for PM Motors.316Parameters to Minimize Motor Hunting and Oscillation .............,3176.3 Drive Alarms,Faults,and Errors..............................318Types of Alams,Faults,and Errors.............318319Fault Displays,Causes,and Possible Solutions ..................3246.5 Alarm Detection....................................................337Alarm Codes,Causes,and Possible Solutions3376.6 Operator Programming Errors........................................343oPE Codes,Causes,and Possible Solutions..............................3436.7 Auto-Tuning Fault Detection.........................................346Auto-Tuning Codes,Causes,and Possible Solutions........................3466.8 Copy Function Related Displays......................................349Tasks,Errors,and Troubleshooting..................................3496.9 Diagnosing and Resetting Faults......................................351Fault Occurs Simultaneously with Power Loss.............................351If the Drive Still has Power After a Fault Occurs.351Viewing Fault Trace Data After Fault.....................................351Fault Reset Methods6.10 Troubleshooting without Fault Display....................3532Common Problems.........................353Cannot Change Parameter Settings.....353Motor Does Not Rotate Properly after Pressing RUN Button or afterEntering External Run Command ..............................354Motor is Too Hot.355Drive Does Not Allow Selection the Desired Auto-Tuning Mode...oPE02 Error Occurs When Lowering the Motor Rated Current SettingMotor Stalls during Acceleration or Acceleration Time is Too LongDrive Frequency Reference Differs from the ControllerFrequency Reference Command................................356Excessive Motor Oscillation and Eratic Rotation .................Deceleration Takes Longer Than Expected with Dynamic Braking Enabled.......356Load Falls When Brake is Applied(Hoist-Type Applications)...Noise From Drive or Motor Cables When the Drive is Powered OnEarth Leakage Circuit Breaker(ELCB)Trips During Run.357Connected Machinery Vibrates When Motor RotatesPID Output FaultYASKAWA ELECTRIC SIEP C710616 21E YASKAWA AC Drive A1000 Technical Manual9Insufficient Starting Torque.....357Motor Rotates After the Drive Output is Shut Off(Motor Rotates During DC Injection Braking)..............................358Output Frequency is not as High as Frequency Reference....................358Buzzing Sound from Motor at 2 kHz......................................358Unstable Motor Speed when Using PM.......Motor Does Not Restart after Power Loss3587.PERIODIC INSPECTION MAINTENANCE,359.....360.363Remended Daily Inspection...................................363Remended Periodic Inspection ..........................Replacement Parts........................................3657.4 Cooling Fan and Circulation Fan ..........................Number of Fan.........Cooling Fan Component Names......368Cooling Fan Replacement:2A0018 to 2A0081 and 4A0007 to 4A0044Cooling Fan Replacement:2A0110 and 2A0138,4A0058 and 4A0072.371Cooling Fan Replacement:4A0088 and 4A0103....373Cooling Fan Replacement:2A0169 to 2A0415,4A0139 to 4A0362.375Cooling Fan Replacement:4A0414.........379Cooling Fan Replacement:4A0515 and 4A0675.381Cooling Fan Replacement:4A0930 and 4A1200..................385.3897.6 Drive Replacement..……….391Serviceable Parts.391Replacing the Drive.3928.Peripheral Devices OPTIONS3958.2 Drive Options and Peripheral Devices.......................8.3 Connecting Peripheral Devices ...............................402Installing the Option..................................................403Wire Gauges,Tightening Torque,and Crimp Terminals.409Terminal Functions of PG-B3 and PG-X3 Option..........................4108.5 Installing Peripheral Devices....................................411Dynamic Braking Options......411Installing a Molded Case Circuit Breaker(MCCB)and Earth LeakageCircuit Breaker (ELCB)..........414Installing a Magic Contactor at the Power Supply Side.....................415Connecting an AC or DC Reactor..................................Connecting a Surge Absorber .......................................416.416Fuse/Fuse Holder........418Attachment for External Heatsink(IP00/NEMA type 1 Enclosure).419EMC Filter Installation .Installing a Motor Thermal Overload (oL)Relay on the Drive Output.............41910YASKAWA ELECTRIC SIEP C710616 21E YASKAWA AC Drive A1000 Technical ManualSPECIFICATIONS......421A.1 Heavy Duty and Normal Duty RatingsA.2 Three-Phase 200 VClass Drives...........A.3 Three-Phase 400 VClass Drives........A.4 Drive Specifications...................A.5 Drive Watt Loss Data .................A.6 Drive Derating Data.....................,428Rated Current Depending on Carrier Frequency428Carrier Frequency Derating ........Temperature Derating .......Altitude Derating.431B.PARAMETER LIST.433B.1 Understanding the Parameter Table.........................434Control Modes,Symbols,and Terms.................B.2 Parameter Groups...................Parameter Differences for models CIMR-AD4A0930 and 4A1200..437A:Initialization Parameters..........................................437C:Tuning.444d:References..449E:Motor Parameters452F:OptionsH:Multi-Function Terminals...........462L:Protection Function..472n:Special Adjustmento:Operator Related Settings.482q:DriveWorksEZ Parameters.483r:DriveWorksEZ Connection Parameters.................................483T:Motor TuningB.4 Control Mode Dependent Parameter Default Values......................494A1-02(Motor 1 Control Mode)Dependent ParametersE3-01(Motor 2 Control Mode)Dependent Parameters.......496B.5 V/f Pattern Default Values.................B.6 Defaults by Drive Model Selection(o2-04)and ND/HD(C6-01)499B.7 Parameters that Change with the Motor Code SelectionYASKAWA SMRA Series SPM Motor.......506YASKAWA SSR1 Series IPM Motor(For Derated Torque)YASKAWA SST4 Series IPM Motor(For Constant Torque)513C.MEMOBUS/MODBUS COMMUNICATIONS...521C.1 MEMOBUS/Modbus Configuration..................522C.2 Communication Specifications.......................................523C.3 Connecting to a Network ...........................................524Network Cable Connection ..........................................524.524Network Termination .......C.4 MEMOBUS/Modbus Setup Parameters.....................MEMOBUS/Modbus Serial Communication..526C.5 Drive Operations by MEMOBUS/Modbus.....................529Observing the Drive Operation ...............................529YASKAWA ELECTRIC SIEP C710616 21E YASKAWA AC Drive A1000 Technical Manual11C.6 Communications Timing.............................................530Command Messages from Master to Drive.530Response Messages from Drive to MasterMessage Content....................................................531Slave Address.531Function Code.531531531C.8 Message Examples................533Reading Drive MEMOBUS/Modbus Register Contents533Loopback Test............................533Writing to Multiple Registers......534C.9 MEMOBUS/Modbus Data Table...........................535Command Data....535Monitor Data......536Broadcast Messages.544Fault Trace Contents.544Alarm Register Contents....545..547Enter Command Types..........547Enter Command Settings when Upgrading the Drive.............547C.11 Communication Errors ....................MEMOBUS/Modbus Error CodesSlave Not Responding.548.549D.STANDARDS COMPLIANCE.......551CE Low Voltage Directive Compliance....................................554EMC Guidelines ComplianceD.3 ULStandards......................................................560UL Standards Compliance..560Drive Motor Overload ProtectionPrecautionary Notes on External Heatsink(IP00 Enclosure)...................568D.4 Precautions for Korean Radio Waves Act............................571D.5한국전파법에관한주의사항..572D.6 Safe Disable Input Function..................................573Specifications...个..573Precautions......573Using the Safe Disable Function573E.QUICK REFERENCE SHEET.........577E.1 Drive and Motor Specifications............................Drive..........................578MotorE.2 Multi-Function 1/O Terminal Settings Record.............................579Multi-Function Digital Inputs (SC Common)................................579Pulse Train Input/Analog Inputs(AC Common).............................579Multi-Function Digital Outputs ......Multi-Function Photocoupler Outputs(PC Common)579Monitor Outputs(AC Common).57912YASKAWA ELECTRIC SIEP C710616 21E YASKAWA AC Drive A1000 Technical Manual




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