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Soc-2See Page(s)B-4全的工业自动化手册下载到实操派”,学PLC就是快I实操派文库一最全的工业自动化手册下我Table of ContentsPrefaceOverviewWho Should Use this Manual?.........Reference Materials.................P-1最全的P-2General Precautions ................P-3Catalog Number Explanation..........P.4Chapter 1Installation/WiringOpening the Cover .................1-1Mounting Considerations,,··1-2AC Supply Source Considerations......1-3General Grounding Requirements......1-4Fuses and Circuit Breakers............1-6VO Wiring Remendations1-11Start and Speed Reference Control.....1-18EMC Instructions1-20Chapter 2Start UpPrepare For Drive Start-Up............2-12-4Chapter 3Programming and Parameters是3-13-13Parameter Cross Reference-by Name..3-27Chapter 4Troubleshooting414143Common Symptoms and Corrective Actions..45Appendix ASupplemental Drive InformationDrive,Fuse Circuit Breaker Ratings...A-1Appendix BAccessories and DimensionsB-1Product Dimensions.................B-5最全的工业自动化手册下Appendix CRS485 (DSI)ProtocolNetwork Wiring.....................C-1Parameter Configuration..............C-2Supported Modbus Function Codes.....C-2Writing (06)Logic Command Data......C-3最全的工业自动化Writing (06)Reference...............Reading (03)Logic Status Data.........C-4Reading (03)Feedback.......C-4Reading(03)Drive Error CodesReading (03)and Writing(06)DriveAdditional Information ............Appendix DRJ45 DSI Splitter CableConnectivity Guidelines ..............D-ID-2Connecting an RS-485 Network........D-3Index学PLC就是快I实操派文库一最全的工业自动化手册下我PrefaceOverviewThe purpose of this manual is to provide you with the basic informationneeded to install,start-up and troubleshoot the PowerFlex 4 AdjustableFrequency AC Drive.For information on...Who Should Use this Manual?P-1PDrive Frame SizesPP4Who Should Use this Manual?This manual is intended for qualified personnel.You must be able toprogram and operate Adjustable Frequency AC Drive devices.Inaddition,you must have an understanding of the parameter settings andfunctions.Reference MaterialsThe following manuals are remended for general drive information:TitlePublicationDRIVES-IN001...Modulated (PWM)AC DrivesDRIVES-SB001...实操派文库SG1.1www.rockwellautomation./Maintenance of Solid StateControl0100-2.1080004.5.2自动化手册下P-P-2OverviewManual ConventionsIn this manual we refer to the PowerFlex 4 Adjustable Frequency ACDrive as:drive,PowerFlex 4 or PowerFlex 4 DriveParameter numbers and names are shown in this format:NumberGroupA=Advanced Program GoupThe following words are used throughout the manual to describe anaction:WordMeaningCanCannotMayMustUnavoidable,you must do this是快ShalRequired and necessaryShoud NotDrive Frame SizesSimilar PowerFlex 4 drive sizes are grouped into frame sizes tosimplify spare parts ordering,dimensioning,etc.A cross reference ofdrive catalog numbers and their respective frame sizes is prowided inAppendix B.实操派文库一最全的工业自动化手册下我OverviewP-3General PrecautionsATTENTION:The drive contains high voltage capacitors which taketime to discharge after removal of mains supply.Before working ondrive,ensure isolation of mains supply from line inputs [R,S,T(LI,L2.L3)].Wait three minutes for capacitors to discharge to safe voltagelevels.Failure to do so may result in personal injury or death.Darkened display LEDs is not an indication that capacitors havedischarged to safe voltage levels.ATTENTION:Only qualified personnel familiar with adjustablefrequency AC drives and associated machinery should plan orimplement the installation,start-up and subsequent maintenance of thesystem.Failure to ply may result in personal injury and/orATTENTION:This drive contains ESD(Electrostatic Discharge)sensitive parts and assemblies.Static control precautions are requiredwhen installing,testing.servicing or repairing this assembly.Component damage may result if ESD control procedures are notfollowed.If you are not familiar with static control procedures,reference A-B publication 8000-4.5.2."Guarding Against ElectrostaticDamage"or any other applicable ESD protection handbook.ATTENTION:An incorrectly applied or installed drive can result inponent damage or a reduction in product life.Wiring or applicationerrors,such as,undersizing the motor,incorrect or inadequate ACsupply,or excessive ambient temperatures may result in malfunction ofthe system.ATTENTION:The bus regulator function is extremely useful forpreventing nuisance overvoltage faults resulting from aggressivedecelerations,overhauling loads,and eccentric loads.However,it canalso cause either of the following two conditions to occur.1.Fast positive changes in input voltage or imbalanced input voltages实操派文库can cause unmanded positive speed changes;2.Actual deceleration times can be longer than mandeddeceleration timesHowever,a"Stall Fault"is generated if the drive remains in this statefor I minute.If this condition is unacceptable,the bus regulator must bedisabled (see parameter A117).In addition,installing a properly sizeddynamic brake resistor will provide equal or better performance in mostcases.动化手册OverviewCatalog Number Explanation5689101113-1422AA1P5N114AADriveDash3No Brake IGBTStandard0120/AC11A240V AC1240V AC3D480V AC31AAPane Mount-IP 20 (NEMA Type Open)HCodeAmpskW (HP]020251P40.20252P3230.405)2P1214P54.50.75103P6366.01.115)689P696223.0jkW (HP)1P51502025)1P41.40.405)2P3232P3234P544P048P08001212.0873.750017175的工业自动化手册下Chapter 1实派文库Installation/WiringThis chapter provides information on mounting and wiring thePowerFlex 4 Drive.See pageSee page11121813Most start-up difficulties are the result of incorrect wiring.Everyprecaution must be taken to assure that the wiring is done as instructed.All items must be read and understood before the actual installationbegins.ATTENTION:The following information is merely a guide for properinstallation.Rockwell Automation,Inc.cannot assume responsibilityfor the pliance or the nonpliance to any code,national,local orotherwise for the proper installation of this drive or associatedequipment.A hazard of personal injury and/or equipment damageexists if codes are ignored during installation.Opening the Cover1.Press and hold in the tabs on each side of the cover.2.Pull the cover out and up to release.实操派文库业自动化手册下1-2Installation/WiringMounting ConsiderationsMount the drive upright on a flat,vertical and level surface.Install on 35 mm DIN Rail.orInstall with screws.Table 1A Screw Mounting RemendationsMinimum Panel Thickness Screw SizeMounting Torque1.9mm0.0747n)Protect the cooling fan by avoiding dust or metallic particlesDo not expose to a corrosive atmosphere.Protect from moisture and direct sunlight.Minimum Mounting ClearancesRefer to Appendix B for mounting dimensions.120m47(10n)Closest object thatmay restrict air flowthrough the drive heatsink and chassis47nMounting Option AMounting Option BNo dearance reguired between drives.Ambient Operating TemperaturesTable 1.B Enclosure and Clearance RequirementsEnclosure RatingMinimum MountingMinimumMaximumClearancesIP 20/Open Type40°C(104℉)IP 30/NEMA 1/UL Type 1)Use Mounting Option BDebris ProtectionA plastic top panel is included with the drive.Install the panel to preventdebris from falling through the vents of the drive housing duringinstallation.Remove the panel for IP 20/Open Type applications.(3




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