OUTLINE1.1Product checking and parts identification.........1.2Step of operation.2INSTALLATION AND WIRING32.1 Peripheral devices..........42.2Method of removal and reinstallation of the front cover..62.3Installation of the inverter and instructions..892.4.1 Terminal connection diagram.9Specification of main circuit terminal ..........2.4.4 Terminal arrangement of the main circuit terminal,power supply and the motor wiring.112.4.524.6Changing the control logic..232.4.7Wiring of control circuit...2.4.8Mounting the operation panel (FR-DU07)on the enclosure surface..........................262.4.8 R6-485 terminal block.272.4.10 Communication operation........272.5Connection of stand-alone option units..............282.5.2Connection of the brake unit (FR-BU/MT-BU5)..3025.3Connection of the brake unit (BU type).322.5.4Connection of the high power factor converter(FR-HC/MT-HC)..........25.5Connection of the power regeneration mon converter(FR-CV)(55K or lower).2.5.6Connection of the power regeneration converter(MT-RC)(75K or higher)...........................352.5.7Connection of the power factor improving DC reactor (FR-HEL)...............362.6Power-OFF and magic contactor (MC)...372.7Precautions for use ofthe inverter.382.8Failsafe of the system which uses the inverter.........................................4o3DRIVING THE IPM MOTOR 413.1Setting procedure of IPM motor control ........413.2 Initializing the parameters required to drive an IPM motor (Pr.998).........434DRIVING THE MOTOR464.1.1 Component of the operation panel (FR-DUOT).464.1.3 Easy operation mode setting(easy setting mode)484.1.4 Operation lock (Press [MODE]for an extended time (2s))......................................4.1.5Monitoring of output current and output voltage........504.164.1.7 Displaying the set frequency.504.1.8Changing the parameter setting value...514.2Overheat protection of the motor by the inverter (Pr.9)........................................5.24.3When the rated motor frequency is 50Hz(Pr.3).....534.4Start/stop from the operation panel (PU operation mode).......................................5.44.4.1 Setting the set frequency to operate (example:performing operation at 30Hz)......................544.4.2 Using the setting dial like a potentiometer at the operation...............564.4.3Setting the frequency by switches (three-speed setting).574.4.4Setting the frequency by analog input (voltage input)...4.4.5Setting the frequency by analog input(current input).604.5Start/stop using terminals (External operation).......................614.5.1Setting the frequency by the operation panel (Pr.79=3).........614.5.2Switching between the automatic operation and the manual operation (operation by the multi-speed setting and the operation panel)(Pr.79=3).634.5.3Setting the frequency by switches (three-speed setting)(Pr.4 to Pr.6)..............................654.5.445.5Changing the output frequency(60Hz,initial value)at the maximum voltageinput (5V,initial value)684.5.6Setting the frequency by analog input (current input)..694.5.7Changing the output frequency(60Hz,initial value)at the maximum current inputat 20mA,initial value)T05ADJUSTMENT715.1Simple mode parameter list..15.2Increasing the starting torque (Pr.o)..7655.1 Energy saving operation (setting "4").765.5.2 Optimum excitation control (setting "g").765.6Selection of the start mand and frequency mand sources (Pr.79).......785.7Parameter clear,all parameter clear...795.8Parameter copy and parameter verification.........805.8.1 Parameter copy.5.8.2Parameter verification......815.9 Initial value change list................825.10 Parameter list.............835.10.1 List of parameters classified by the purpose6TROUBLESHOOTING1166.1 Reset method of protective function..1166.26.3Causes and corrective actions....1186.4Correspondences between digital and actual characters.....1316.5Check and clear of the faults history...1326.6Check first when you have a trouble......1346.6.1 Motor does not start1346.6.2Motor or machine is making abnormal acoustic noise.1366.6.3Inverter generates abnormal noise.....1366.6.4Motor generates heat abnormally......1366.6.5Motor rotates in the opposite direction ........1376.6.6Speed greatly differs from the setting..........1376.6.7Acceleration/deceleration is not smooth1376.6.8Speed varies during operation.1386.6.9Operation mode is not changed properly1386.6.10 Operation panel (FR-DU07)display is not operating1396.6.11 Motor current is too large.......1396.6.12 Speed does not accelerate.1.406.6.13 Unable to write parameter setting...............1401407PRECAUTIONS FOR MAINTENANCE AND INSPECTION1417.1.1 Daily inspection.1417.1.2 Periodic inspection.............1417.1.3 Daily and periodic inspection.1427.14 Display of the life of the inverter parts1437.1.5Cleaning.457.1.6Replacement of parts.1457.1.7Inverter replacement....1498SPECIFICATIONS1508.1Rating1508.2Common specifications................1528.3Outline dimension drawings..............................8.3.1Inverter outline dimension drawings.......1548.4Specification of premium high-efficiency IPM motor[MM-EFS (1500r/min)series].....1638.5Specification of high-efficiency IPM motor[MM-EF (1800r/min)series]1648.6Heatsink protrusion attachment procedure...1658.6.1 When using a heatsink protrusion attachment(FR-A7CN)1658.6.2Protrusion of heatsink of the FR-F740P-185K or higher.....165APPENDICES167Appendix 1 For customers who are replacing the conventional modelWith this inverter..167Appendix 2 SERIAL number check..........168Appendix 3 Instructions for UL and cUL pliance ...........................169Appendix 4 Instructions for pliance with the EU Directives ............................171Appendix 5 Compliance with the Radio Waves Act (South Korea)..........................173DU:Operation panel (FR-DU07)PU:Operation panel(FR-DU07)and parameter unit(FR-PU04/FR-PU07)Inverter:Mitsubishi inverter FR-F700P seriesFR-F700P:Mitsubishi inverter FR-F700P seriesPr.:Parameter Number(Number assigned to function)PU operation:Operation using the PU(FR-DU07/FR-PU04/FR-PU07)External operation:Operation using the control circuit signalsCombined operation:Combined operation using the PU(FR-DU07/FR-PU04/FR-PU07)and external operationGeneral-purpose motor:Three-phase induction motorStandard motor:SF-JRConstant-torque motor:SF-HRCADedicated IPM motor:High-efficiency IPM motor MM-EF(1800r/min specification)Premium high-efficiency IPM motor MM-EFS (1500r/min specification)The following marks are used to indicate the controls as below.(Parameters without any mark are valid for all controls.)MarkControl methodApplied motor (control)V/F controlThree-phase induction motorSimple magic flux(general-purpose motor control)vector controlIPM motor controlDedicated IPM motor(IPM motor control)LoNWORKS is registered trademarks of Echelon Corporation in the U.S.A.and other countries.Company and product names herein are the trademarks and registered trademarks of their respective owners.1OUTLINE1.1 Product checking and parts identificationUnpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face toensure that the product agrees with your order and the inverter is intact..Inverter ModelFR-F740P-5.5KSymbol Voltage ClassRepresents inverterF720P Three-phase 200V classcapacity (kW)F740P Three-phase 400V classCooling fan(Refer to page 146)PU connector(Refer to page 26)Connector for plug-in option connection(Reer to page 9)AUPTC switchover switch-Operation panel (FR-DU07)(Refer to page 6)Power lamp-Lit when the control circuit(R1/L11,S1/L21)is suppliedwith power.Alarm lampLit when the inverter isnhea由rm statusControl circuitterminal block(Refer to page 11)Main circuit terminal blockCharge lamp(Refer to page 6)(Refer to page 20)Lit when power issupplied to the main∠Rating plateCapacity plateRating plateCombed shapedMITSUBISHI￥FR-F740P.5.5Kwiring coverCapacity plate FR-F740P-5.5K(Refer to page 14)XXXXXXInverter model Serial number·AccessoryDC reactor supplied (75K or higher)Fan cover fixing screws(30K or lower)Eyebolt for hanging the inverter(37K to 315K)(Refer to page 171)CapacityEyebolt Size QuantityCapacityScrew Size(mm)Quantity37KM822.2Kto5.5KM3×35145K to 160KM107.5K to 15KM4×40185Kto315KM12218.5Kto30KM4×5013.7K,5.5KM3×3517.5Kto18.5KM4×40REMARKS22K,30KM4×50For removal and reinstallation of covers,refer to page 6.For how to find the SERIAL number,refer to page 168.Harmonic suppression guidelineAll models of General-purpose inverters used by specific consumers are covered by "Hamonic suppression guideline forManual (Applied))Step of operation1.2 Step of operationThe inverter needs frequency mand and start mand.Frequency mand(set frequency)determines therotation speed of the motor.Turning ON the start mand starts the motor to rotate.Refer to the flow chart below to perform setting.Step of operationInitial settingInstallation/mountingFrequency mandWiring of the powersupply and motorInverteroutputfrequency(Hz)TimeFrequencyONStart mand using the PU connector andmandHowRS-485 terminal of the inverter and plug-into give a startmand?option (Communication)Connect a switch,relay,etc.Start mand withto the control circuiton the operation panel (PU)to give a start mand.(Extemal)How toHow togive a frequencygive a frequency、mandmand?Set from the[Perform frequencyPU(FR-DU07/wth ON/OFF switchessetting by a voltageFR-PU04/FR-PUO7)output device(Connection across(Connection across(multi-speed setting）terminals 4 and 5)erminals 2 and 5)(PU)(External)(Refer to page 54(Refer to page 59Set from thePerform frequencyPerform frequencyPU(FR-DU07/wth ON/OFF switchessetting by a currentsetting by a voltageFR-PUO4/FR-PUO7)output device(muli-speed setting）(Connection across(Connection acrosserminals 4 and 5)terminals 2 and 5)(PU)(External)Refer to page 65CAUTIONCheck the following points before powering ON the inverter.Check that wiring is ect.(Refer to page 9)Check that no load is connected to the motor.When protecting the motor from overheat by the inverter,set Pr:9 Electronic thermal O/L relay (Refer topage 52)(Refer to page 53)22INSTALLATION AND WIRINGThree-phase AC power supplyProgrammable Human machine interfacecontrollerRS-485 terminal blockbreaker (MCCB)breaker (ELB),fuse(Refer so pageReactor(FR-HAL,FR-HEL)Chapter 3 of(Applied).)2AC reactor(FR-BSF01,FR-BL月(FR-HAL)DC reactorIPM connectionRHEMC filteEarthGroRefer o⑦switch (DSN type)Brake unit(FR-BU2,FR-BU1,MT-BU52)General(Ground)Dedicated IPM motorPower regenerationDevices connected(MM-EFS,MM-EF)mon converterHigh power factorResistor unitto the output(FR-CV-1)(FR-BR*1,MT-BR5-2)EarthPower regeneration(FR-HC1,MT-HC2)The reg(Ground)(Refer so page 163 and 164)can beorEarth (Ground)CAUTIONDo not install a power factor correction capacitor,surge suppressor or capacitor type filter on the inverter output side.This willcause the inverter to trip or the capacitor,and surge suppressor to be damaged.If any of the above devices are connected,immediately remove them.Electromagic wave interferenceThe input/output(main circuit)of the inverter includes high frequency ponents,which may interfere with the municationdevices (such as AM radios)used near the inverter.In this case,set the EMC filter valid to minimize interference.(Refer to Chapter 2 of the Instruction Manual (Applied).)Refer to the instruction manual of each option and peripheral devices for details of peripheral devices.An IPM motor cannot be driven by the mercial power supply.3Peripheral devices2.1 Peripheral devicesCheck the inverter model of the inverter you purchased.Appropriate peripheral devices must be selected accordingto the capacity.Refer to the following list and prepare appropriate peripheral devices:200V classMoulded Case Circuit Breaker(MCCB)2Motoror Earth Leakage Circuit Breaker (ELB)Applicable InverterOutput(kW)(NF or NV type)ModelPower factor improving (AC or DC)reactorWithoutWithWithoutWith0.75FR-F720P.0.75K10A10AS-N10S-N101.5FR-F720P.1.5K15A15AS-N102.2FR-F720P.2.2K20A15AS-N103.7FR-F720P.3.7K30A30AS-N20.S-N215.5FR-F720P.5.5K50A40AS-N25S-N20.S-N217.5FR-F720P.7.5K60A50AS-N25S-N2511FR-F720P-11K75A75AS-N35S-N3515FR-F720P-15K125A100AS-N50S-N5018.5FR-F720P.18.5K150A125AS-N6522FR-F720P-22K175A150AS-N80S-N6530FR-F720P-30K225A175AS-N9537FR-F720P-37K250A225AS-N150S-N12545FR-F720P-45K300A300AS-N18055FR-F720P-55K400A350AS-N220S-N18075FR-F720P-75K400ASN30090FR-F720P-90K400ASN300110FR-F720P.110K500A1Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage of 200VAC 50Hz.2Select the MCCB according to the power supply capacity.Install one MCCB per inverter.For using mercial-power supply operation,select a breaker with capacity which allows the motor to bedirectly power supplied.For installation in the United States,Class RK5,Class J,Class CC,Class L,Class T or any faster actingfuses or UL 489 Molded Case Circuit Breaker(MCCB)must be provided,in accordance with the NationalElectrical Code and any applicable local codes.For installation in Canada,Class RK5,Class J,Class CC.Class L,Class Tor any faster acting fuses or UL489 Molded Case Circuit Breaker (MCCB)must be provided,in accordance with the Canada Electrical3Magic contactor is selecled based on the AC-1 class.The electrical durability of magic contactor is 500,000 times.When the magiccontactor is used for emergency stop during motor driving,the electrical durability is 25 times.When using the MC for emergency stop during motor driving or using on the motor side during mercial-power supply operation,select theMC with class AC-3 rated current for the motor rated current.CAUTIONWhen the inverter capacity is larger than the motor capacity,select an MCCB and a magic contactor according to theinverter model,and select cable and reactor according to the motor output.When the breaker on the inverter primary side trips,check for the wiring fault(short circuit).damage to intemal parts of theinverter,etc.Identify the cause of the trip,then remove the cause and power ON the breaker.4Peripheral devices400V classMoulded Case Circuit Breaker (MCCB)2Motoror Earth Leakage Circuit Breaker (ELB)OutputApplicable Inverter(NF or NV type)Model1Power factor improving (AC or DC)reactorWithoutWithWithoutWith0.75FR-F740P.0.75K5A5AS-N101.5FR-F740P.1.5K10A10AS-N10S-N102.2FR-F740P.2.2K10A10AS-N10S-N103.7FR-F740P.3.7K20A15AS-N10S-N105.5FR-F740P.5.5K30A20AS-N20.S-N21S-N11,S-N127.5FR-F740P.7.5K30A30AS-N20.S-N21S-N20.S-N2111FR-F740P-11K50A40AS-N20.S-N21S-N20.S-N2115FR-F740P-15K60A50AS-N25S-N20.S-N2118.5FR-F740P.18.5K75A60AS-N25S-N2522FR-F740P-22K100A75AS-N35S-N2530FR-F740P-30K125A100AS-N50S-N5037FR-F740P-37K150A125AS-N65S-N5045FR-F740P-45K175A150AS-N80S-N6555FR-F740P-55K200A175AS-N80S-N8075FR-F740P-75K225AS-N9590FR-F740P-90K225AS-N150110FR-F740P.110K225AS-N180132FR-F740P.132K400AS-N220150FR-F740P.160K400AS-N300160FR-F740P.160K400AS-N300185FR-F740P.185K400AS-N3002220FR-F740P.220K500AS-N400250FR-F740P.250K600AS-N600280FR-F740P.-280KS-N600315FR-F740P.315K700A355FR-F740P.355K800AS-N600400FR-F740P.400K900AS-N8001000A450FR-F740P.450K1000ARated product1000A500FR-F740P.500K1200ARated product560FR-F740P.560K1200A1500ARated product1Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage of 400VAC 50Hz.2Select the MCCB according to the power supply capacityInstall one MCCB per inverter.For using mercial-power supply operation,select a breaker with capacity which allows the motor to bedirectly power supplied.For installation in the United States,Class RK5,Class J,Class CC,Class L,Class T or any faster actingfuses or UL 489 Molded Case Circuit Breaker(MCCB)must be provided,in accordance with the NationalElectrical Code and any applicable local codes.For installation in Canada,Class RK5,Class J,Class CC,Class L,Class T or any faster acting fuses or UL489 Molded Case Circuit Breaker (MCCB)must be provided,in accordance with the Canada Electrical3Magic contactor is selecled based on the AC-1 class.The electrical durability of magic contactor is 500,000 times.When the magiccontactor is used for emergency stop during motor driving,the electrical durability is 25 times.When usirng the MC for emergency stop during motor driving or using on the motor side during mercial-power supplyoperation,select theMC with class AC-3 rated current for the motor rated current.CAUTIONWhen the inverter capacity is larger than the motor capacity.select an MCCB and a magic contactor according to theinverter model,and select cable and reactor according to the motor output.When the breaker on the inverter primary side trips,check for the wiring fault(short circuit).damage to intemal parts of theinverter,etc.Identify the cause of the trip,then remove the cause and power ON the breaker.5