CONTENTS1OUTLINE11.1Product checking and parts identification ..............................21.2 Inverter and peripheral devices......31.2.1 Peripheral1.3 Method of removal and reinstallation of the front cover.................................61.4 Installation of the inverter and enclosure design.......................................81.4.1 Inverter installation environment...............81.4.2Cooling system for inverter enclosure101.4.3Inverter placement........102WIRING132.1 Wiring..142.1.1 Terminal connection diagram.......2.2 Main circuit terminal specifications.......162.2.1 Specification of main circuit terminal...162.2.2Terminal arrangement of the main circuit terminal,power supply and the motor wiring.......162.2.3 Cables and wiring length.202.2.4When connecting the control circuit and the main circuit separately to the power supply.......242.3Control circuit specifications..262.3.2Changing the control logic..292.3.3Control circuit terminal2.3.42.3.5Mounting the operation panel (FR-DU07)on the enclosure surface.........322.3.62.3.7Communication operation.332.4Connection of stand-alone option units.................................342.4.1Connection of the brake unit (FR-BU2).342.4.2Connection of the brake unit (FR-BU/MT-BU5)................362.4.3Connection of the brake unit (BU type)382.4.4Connection of the high power factor converter(FR-HC/MT-HC)..........382.4.5Connection of the power regeneration mon converter (FR-CV)(55K or lower)..2.4.6Connection of the power regeneration converter (MT-RC)(75K or higher)...........................412.4.7 Connection of the power factor improving DC reactor (FR-HEL)................................423PRECAUTIONS FOR USE OF THE INVERTER433.1 EMC and leakage currents.......................3.1.1 Leakage currents and countermeasures....443.1.2EMC measures.....463.1.3Power supply harmonics........3.1.4 Harmonic suppression guideline ...........493.2 Installation of a reactor..................3.3Power-OFF and magic contactor(MC)....523.4 Inverter-driven 400V class motor....................533.5Precautions for use of the inverter..................543.6 Failsafe of the system which uses the inverter ............................................564 PARAMETERS594.1Operation panel (FR-DU07)..............604.1.1 Component of the operation panel (FR-DUOT)604.1.2 Basic operation (factory setting)..............614.1.3 Easy operation mode setting (easy setting mode)..624.1.4Changing the parameter setting value.....................634.1.5 Displaying the set frequency...634.2 Parameter ist............644.2.1 Parameter list.64774.3.2 Initializing the parameters required to drive an IPM motor (Pr.998)........................804.3.3 IPM motor test operation (Pr.800)..............824.3.4 Adjusting the speed control gain (Pr.820,Pr.821)........................844.4 Adjustment of the output torque (current)of the motor ................................874.4.1 Manual torque boost (Pr.O Pr.46)874.4.2 Simple magic flux vector control (Pr.80,Pr.90)..........894.4.3 Slip pensation (Pr.245 to Pr.247).......................4.4.4 Stall prevention operation(Pr.22,Pr.23,Pr.48,Pr.49,Pr.66,Pr.148,Pr.149,Pr.154,Pr.156,Pr.157.914.5.1 Maximum/minimum frequency (Pr.1,Pr.2,Pr.18)............4.5.2 Avoiding mechanical resonance points (Frequency jump)(Pr.31 to Pr.36).....974.6.1 Base frequency,voltage (Pr.3,Pr.19,Pr.47)984.6.2 Load pattem selection (Pr.14)1004.6.3 Adjustable 5 points V/F (Pr.71,Pr.100to Pr.109)1014.7 Frequency setting by external terminals......1024.7.1 Multi-speed setting operation (Pr.4 to Pr.6,Pr.24 to Pr.27.Pr.232 to Pr.239)............1024.7.2 Jog operation (Pr.15,Pr.16).......1044.7.3 Input pensation of multi-speed and remote setting (Pr.28)...............................1064.7.4Remote setting function (Pr.59)1064.8Setting of acceleration/deceleration time andacceleration/deceleration pattern....1094.8.1Setting of the acceleration and deceleration time (Pr.7,Pr.8,Pr.20,Pr.21,1094.8.2Starting frequency and start-time hold function (Pr.13,Pr.571)..............1134.8.3Minimum motor rotation frequency (Pr.13)1144.8.4 Acceleration/deceleration pattem (Pr.29,Pr.140 to Pr.143)....1154.9.1 Motor protection from overheat(Electronic thermal relay function)(Pr.9,Pr.1)...............1174.9.2 Applied motor (Pr.71).......4.10 Motor brake and stop operation...1234.10.1 DC injection brake of general-purpose motor control (Pr.10 to Pr.12)...1234.10.2 DC injection brake of IPM motor control (Pr.10,Pr.11)..................................1244.10.3 Selection of a regenerative brake and DC feeding (Pr.30,Pr.70).............1254.10.4 Stop selecti0n(Pr.250）…1304.105 Output stop function (Pr.522)1314.11 Function assignment of external terminal and control ..............................1334.11.1 Input terminal function selection (Pr.178 to Pr.189)..........................................1334.112 Inverter output shutoff signal (MRS signal,Pr.17)........1364.11.3 Condition selection of function validity by the second function selection signal (RT)1374.11.4 Start signal selection (STF,STR,STOP signal,Pr.250)............................1384.11.5 Output terminal function selection (Pr.190 to Pr.196)...........................................1404.11.6 Detection of output frequency (SU,FU,FU2 signal,Pr.41 to Pr.43,Pr.501444.11.7 Output current detection function(Y12 signal,Y13 signal,Pr.150 to Pr.153,Pr.166,Pr.167)......................1464.11.8 Remote output function (REM signal,Pr.495 to Pr.497)..1484.11.9 Pulse train output of output power (Y79 signal,Pr.799).....1.494.12 Monitor display and monitor output signal..................................................1504.12.1 Speed display and speed setting (Pr.37,Pr.144,Pr.505)..........................1504.12.2 DU/PU monitor display selection(Pm.52,Pm.54,Pm.158,P.170,Pm.171,Pm.268,Pm.563,Pr.564,Pr.891).…1524.12.3 FM,AM terminal function selection (Pr.55,Pr.56,Pr.867)............................1574.12.4 Terminal FM,AM calibration(Calibration parameter Co (Pr.900),C1 (Pr.901))1594.12.5 How to calibrate the terminal FM when using the operation panel (FR-DU07).....................1614.13 Operation selection at power failure and instantaneous power failure.....1624.13.1 Automatic restart after instantaneous power failure/flying start under general-purpose motorcontrol (Pr.57,Pr.58,Pr.162 to Pr.165,Pr.299,Pr.611)....................1624.13.2 Automatic restart after instantaneous power failure/flying start under IPMmotor control (Pr.57,Pr.162,Pr.611)1664.13.3 Power failure signal (Y67 signal).....1684.13.4 Power failure-time deceleration-to-stop function (Pr.261 to Pr.266 ).......1694.14 Operation setting at fault occurrence....1724.14.1 Retry function (Pr.65,Pr.67to Pr.69)1724.14.2 Fault code output selection (Pr.76)...............1744.14.3 Input/output phase loss protection selection (Pr.251,Pr.872)..................................1754.15 Energy saving operation and energy saving monitor..................................1764.15.1 Energy saving control and Optimum excitation control (Pr.60).........1764.152 Energy saving monitor (Pr.891 to Pr.899)1774.16 Motor noise,EMI measures,mechanical resonance..............1824.16.1 Carrier frequency and Soft-PWM selection under general-purpose motorcontrol (Pr.72,Pr.240,Pr.260)S MFVC>1824.16.2 Carrier frequency and Soft-PWM selection under IPM motor control1834.16.3 Speed smoothing control (Pr.653,Pr.654)..............1844.17 Frequency setting by analog input (terminal 1,2,4)...............1854.17.1 Analog input selection (Pr.73,Pr.267)1854.172 Setting the frequency by analog input (voltage input)........1894.17.3 Analog input pensation(Pr.73,Pr.242,Pr.243,Pr.252,Pr.253).............1914.17.4 Response level of analog input and noise elimination (Pr.74).......................................1924.17.5 Bias and gain of frequency setting voltage (current)(Pr.125,Pr.126,Pr.241,C2(Pr.902)toC7(Pr.905)…1934.17.6 Frequency setting signal (current)bias/gain adjustment method...............1954.18 Misoperation prevention and parameter setting restriction.......................1984.18.1 Reset selection/disconnected PU detection/PU stop selection (Pr.75)...........................1984.182 Parameter write selection (Pr.77)2004.18.3 Reverse rotation prevention selection (Pr.78).2014.18.4 Display of applied parameters and user group function (Pr.160,Pr.172 to Pr.174)..........2014.18.5 Password function (Pr.296,Pr.297)2034.19 Selection of operation mode and operation location ...................................2064.19.1 Operation mode selection (Pr.79)2064.19.2 Setting the set frequency to operate (example:performing operation at 30Hz)....................2144.19.3 Setting the frequency by the operation panel (Pr.79=3)...........2154.19.4 Setting the frequency by analog input (voltage input)2174.19.5 Operation mode at power-ON (Pr.79,Pr.340).................2184.19.6 Start mand source and speed mand source duringmunication operation (Pr.338,Pr.339,Pr.550,Pr.551)............................2194.20 Communication operation and setting ...................2244.20.1 Wiring and configuration of PU connector ..........2244.20.2 Wiring and configuration of RS-485 terminals .....2264.20.3 Initial settings and specifications of RS-485 munication(Pr.117toPr.124,Pr.331toPr.337,Pr.341,Pr.549)...2294.20.4 Communication EEPROM write selection (Pr.342).................2304.20.5 Operation selection at munication error (Pr.502,Pr.779)....................2314.20.6 Mitsubishi inverter protocol (puter link munication)........2344.20.7 Modbus-RTU munication specifications(Pr.331,Pr.332,Pm.334,Pr.343,Pr.539,Pr.549,Pr.779).…2474.21 Special operation and frequency control .......................................2614.21.1PDc0 ntrol(Pr.127toPr.134,Pr.241,Pr.553,Pr.554,Pr.575toPr.577,4.21.2 Bypass-inverter switchover function (pr.57,Pr.58,Pr.135 to Pr.139,Pr.159)4.21.3 Regeneration avoidance function (Pr.665,Pr.882 to Pr.886)........................................2794.22.1 Cooling fan operation selection (Pr.244)..........................2814.222 Display of the life of the inverter parts (Pr.255 to Pr.259).................2824.22.3 Maintenance timer alarm (Pr.503,Pr.504).2854.22.4 Current average value monitor signal (Pr.555 to Pr.557).2864.22.5 Free parameter (Pr.888,Pr.889)..............2882894.22.7 Setting multiple parameters as a batch (Pr.999)...........2904.23 Setting from the parameter unit,operation panel.........................................2954.23.1 PU display language selection (Pr.145)2954.23.2 Setting dial potentiometer mode/key lock selection (Pr.161).....2954.23.3 Buzzer control (Pr.990)..2984.23.4 PU contrast adjustment (Pr.991)......2984.24 Parameter clear..……2994.25 All parameter clear....................3004.26 Parameter copy and parameter verification.3014.26.1 Parameter copy .........3014.26.2 Parameter verification...........3024.27 Initial value change list..............3034.28 check and clear of the faults history........3045 PROTECTIVE FUNCTIONS3075.1 Reset method of protective function............................................3085.2 List of fault or alarm display ...........3095.3Causes and corrective actions................3105.4Correspondences between digital and actual characters ...........................3225.5check first when you have a trouble..............3235.5.2 Motor or machine is making abnormal acoustic noise.325.5.3Inverter generates abnormal noise..325.5.55.5.63265.5.7Acceleration/deceleration is not smooth.3265.5.8Speed varies during operation..3275.5.9Operation mode is not changed properly.3275.5.10 Operation panel (FR-DU07)display is not operating..3285.5.12 Speed does not accelerate.3295.5.13 Unable to write parameter setting.3295.5.14 Power lamp is not lit ...........3296PRECAUTIONS FOR MAINTENANCE AND INSPECTION3316.1 Inspection item.…6.1.1 Daily inspection3326.1.2 Periodic inspection3326.1.3Daily and periodic inspection.........3336.1.4Display ofthe life of the inverter parts.3346.1.5Checking the inverter and converter modules...3346.1.66.1.76.1.8Inverter replacement..3396.2Measurement of main circuit voltages,currents and powers .....................3406.2.2Measurement of voltages and use of PT........3426.2.33436.2.4Use of CT and transducer .................3436.2.5Measurement of inverter input power factor3436.2.6Measurement of converter output voltage(across terminals P/+and N/-)3446.2.7Measurement of inverter output frequency.3446.2.8Insulation resistance test using megger.........3446.2.93447 SPECIFICATIONS3457.1Rating….3467.2Common specifications.............3487.3Outline dimension drawings....................3507.3.1 Inverter outline dimension drawings3507.4 Specification of premium high-efficiency IPM motor[MM-EFS (1500r/min)series].........3597.5Specification of high-efficiency IPM motor7.6Heatsink protrusion attachment procedure...3617.6.1When using a heatsink protrusion attachment (FR-A7CN).................................................3617.6.2Protrusion of heatsink of the FR-F740P-185K or higher..361APPENDICES363Appendix 1 For customers who are replacing the conventional modelWith this inverter............364Appendix 1-1 Replacement of the FR-F500 series.364Appendix 1-2 Replacement of the FR-A100 series.365Appendix 2 Options and products available on the market ...............................366Appendix 3 Parameter clear,parameter copy and instruction code list...........368Appendix 4 Specification change.......378Appendix 4-1 SERIAL number check ..........378Appendix 4-2 Changed functions......378Appendix 5 Inde.............380Operation panel (FR-DU07)Operation panel (FR-DU07)and parameter unit (FR-PU04/FR-PU07)Mitsubishi inverter FR-F700P seriesFR-F700P.Mitsubishi inverter FR-F700P seriesPr....Parameter Number(Number assigned to function)PU operation....Operation using the PU(FR-DU07/FR-PU04/FR-PU07).External operation ...Operation using the control circuit signalsCombined operation.............Combined operation using the PU(FR-DU07/FR-PU04/FR-PU07)and externaloperation.General-purpose motor ..........Three-phase induction motorMitsubishi standard motor .....SF-JRMitsubishi constant-torque motor.SF-HRCADedicated IPM motor..............High-efficiency IPM motor MM-EF (1800r/min specification)Premium high-efficiency IPM motor MM-EFS(1500r/min specification)The following marks are used to indicate the controls as below.Parameters without any mark are valid for all controls.)MarkControl methodApplied motor (control)V/F controlThree-phase induction motorS MFVG)Simple magic flux vector control(general-purpose motor control)IPM motor controlDedicated IPM motor(IPM motor control)Microsoft and Visual C++are registered trademarks of Microsoft Corporation in the United States and/or othercountries.LoNWoRKs is a registered trademark of Echelon Corporation in the U.S.A and other countries.DeviceNetrM is a registered trademark of ODVA(Open DeviceNet Vender Association,Inc.).Other pany and product names herein are the trademarks and registered trademarks of their respectiveowners.This chapter describes the basic"OUTLINE for use of this product.Always read the instructions before using the equipment.1.1 Product checking and parts identification................21.2 Inverter and peripheral devices.........31.3 Method of removal and reinstallation of the front cover...61.4 Installation of the inverter and enclosure design.....823A567