1OUTLINEAll models of general-purpose inverters used by specific consumers are covered by "Harmonic suppressionguideline for consumers who receive high voltage or special high voltage"(For further details,refer to Instruction Manual (detailed).)Product check and name of partsUnpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face toensure that the product agrees with your order,an accessory L-shaped jumper (Refer to page 15 for connectionmethod.)is included.and the inverter is intact.PlatesRating plateMITSUBISHIInverter typeH4FR-V520-1.5K1:Output rating55ECapacity plateInverter typeFR-V520-1.5KInverter typeSerial numberInverterV520 Three-phase 200V classcapacityV540Three-phase 400V class(kW)Terminal 5 dedicated L-shaped jumper x 1(supplied)(1)Front view(2)Without front coverPOWER lampALARM lamp(Provided with modular jacktype relay connector)(For use with RS-485 cableControl panel (FR-DU04.1)munication)Brake resistor"(Fitted to the back)Modular jack type relayAccessory coverconnector partmentWiring port cover for optionInboard option mounting positions(DATA PORT)Front coverControl circuit terminal blockRating plate-Main circuit terminal blockWiring coverCapacity plate*The 5.5K or less inverter is equipped with a built-in brake resistor and the 15K or less inverter is equippedwith a built-in brake transistor.Basic configuration and connectionof peripheral devices1.1 Basic configuration and connection of peripheral devices1.1.1Basic configurationPower supplyUse within the permissible power supply specifications of the inverter.(Refer to page 103.)(MCCB)Moulded case circuit breaker (MCCB)or earth leakage circuit breaker(ELB)orThe breaker must be selected carefully since an in-rush cumrent flows in the inverter at power-on(ELB)(Refer to page 3.)Magic contactor(MC)Install the magic contactor to ensure safety.(For details,refer to the Instruction Manual(detailed).)Do not use this magic contactor to start and stop the inverter.Doing so will cause the inverter life tobe shorten.(Refer to page 3.)Power factor improving reactorAC reactorA reactor(option)should be used when the power factor is to be improved or when the inverter is(FR-HAL/BALinstalled near a large power supply system (1000KVA or more and wiring distance is within 10m).Theinverter may be damaged if you do not use reactors.DC reactor (FR-HEL/BEL).AC reactor (FR-HAL/BAL)Caution)Remove the jumpers across terminals P-P1 to connect to the DC reactor.Noise filterInstall a noise filter to reduce the electromagic noise generated from the inverter.Line noiseLine noise filter (FR-BSF01)(FR-BLF)Effective in the range from about 1MHz to 10MHz.When more wires are passed through,a moreeffective result can be obtained.(Note that the number of wires run through is limited when fitting toRadio noisethe output side.)Radio noise filter(FR-BIF)Effective in reducing the noises in the AM radio frequency band.Dedicated filter for the input sideInverterFR-V500The life of the inverter is influenced by ambient temperature.The ambient temperature should beRSTas low as possible wthin the permissible range.This must be noted especially when the inverterPower factoris installed in an enclosure.(Refer to page 6.)improvingWrong wiring might lead to damage of the inverter.The control signal lines must be kept fully awayreactorfrom the main circuit to protect them from noise.(Refer to page 7.)BrakeBrake resistorresistorregenerative function selection(FR-ABR)Set Pr.70special regenerative brake duty"as follows:7.5Koress..10%Brake unit11K or more ..6%Brake unit(Caution)Remove the jumpers across terminals PR-PX to connect to the inverterPower regeneration mon converter(FR-CV)(Caution).Remove the jumpers across ternals R-R1 and S-S1.Line noiseFor a terminal to be connected to the RDYB signal of the FR-CV,set"10"(X10 signal)infilterany of Pr.180 to Pr.183 and Pr.187(input terminal function selection).Set "2"in Pr.30"regenerative function selection".Encoder cable.Select the converter one rank higher in capacity than the inverter.Selection example:FR-V520-7.5K-FR-CV-11K,FR-V520-15K-FR-CV-18.5K (Whenconnecting two inverters to one FR-CV,the capacity is 11K+18.5K 29.5K.ThereforeMotorDedicated motor (Refer to page 103.)This is a highly environmentally-resistant motor based on a totally-enclosed squirrel-cage inductionmotor designed for the vector inverter.Select the motor that matches the inverter capacity.EncoderFor the encoder dedicated motor,refer to page 12.Devices connected to the outputEarth (Ground)Do not install a power factor correction capacitor,surge suppressor or radio noise filter (FR-BIFoption)on the output side of the inverterWhen installing a moulded case circuit breaker on the output side of the inverter,contact eachmanufacturer for selection of the moulded case circuit breaker.Earth (Ground)To prevent an electric shock,always earth (ground)the motor and inverter.For reduction of inductionnoise from the power line of the inverter,it is remended to wire the earth (ground)cable byretuming it to the earth(ground)temminal of the inverter.For details of noise reduction techniques,refer to the Instruction Manual (detailed).)CAUTIONDo not fit capacitive equipment such as power factor correction capacitor,radio noise filter (FR-BIF option)or surgesuppressor to the output side of the inverter.This will cause the inverter to trip or the capacitor and surge suppressor tobe damaged.If any of the above devices are connected,immediately remove them.(If the FR-BIF radio noise filter isconnected,switching power off during motor operation may result inE.UVT".In this case,connect the radio noise filteron the primary side of the magic contactor.)Electromagic wave interferenceThe input/output (main circuit)of the inverter includes high frequency ponents,which may interfere with themunication devices (such as AM radios)used near the inverter.In this case,install the FR-BIF optional radio noisefilter (for use on the input side only)or FR-BSF01 or FR-BLF line noise filter to minimize interference.For details of peripheral devices,refer to manuals of each option and peripheral devices.2Basic configuration and connection1.1.2 Selection of peripheral devicesCheck the motor applicable to the inverter you purchased.Appropriate peripheral devices need to be selectedaccording to the motor capacity.Refer to the list below and prepare appropriate peripheral devices.200V classMoulded Case CircuitMotorBreaker (MCCB)ApplicableOutputor Earth Leakage CircuitPower FactorPower FactorMagicInverterContac-Improving ACImproving DCTypeReactorReactortor (MC)StandardWith power factorim proving reactor1.5FR-V520-1.5K30AF 15A30AF 15AFR-HAL/BAL-1.5KFR-HEU/BEL-1.5KS-N102.2FR-V520-2.2K30AF 20A30AF 15AFR-HAL/BAL-2.2KFR-HEL/BEL-2.2KS-N103.7FR-V520-3.7K30AF 30A30AF 30AFR-HAL/BAL-3.7KFR-HEL/BEL-3.7KS-N20,N215.5FR.V520-5.5K50AF 50A50AF 40AFR-HAL/BAL-5.5KFR-HEL/BEL-5.5KS-N257.5FR-V520-7.5K100AF60A50AF 50AFR-HAL/BAL-7.5KFR-HEL/BEL-7.5KS-N3511FR.V520-11K100AF75A100AF75AFR-HAU/BAL-11K FR-HEU/BEL-11KS-N5015FR-V520-15K225AF125A100AF100AFR-HAL/BAL-15KFR-HEL/BEL-15KS-N6518.5FR-V520-18.5K225AF150A225AF125AFR-HAL/BAL-22KFR-HEL/BEL-18.5KS-N8022FR.V520-22K225AF175A225AF150AFR-HAL/BAL-22KFR-HEL/BEL-22KS-N9530FR-V520-30K225AF225A225AF175AFR-HAL/BAL-30KFR-HEL/BEL-30KS-N12537400AF250A225AF225AFR-HAL/BAL-37KFR-HEL/BEL-37KS-N15045FR.V520-45K400AF300A400AF300AFR-HAL/BAL-45KFR-HEL/BEL-45KS-N18055FRV520-55K400AF400A400AF350AFR-HAL/BAL-55KFR-HEL/BEL-55KS-N220400V classMoulded Case CircuitMotorBreaker (MCCB)ApplicableOutputor Earth Leakage CircuitPower FactorPower FactorMagicInverter(kW)Improving ACImproving DCContac-TypeReactorReactortor(MC)With power factorStandardimproving reactor1.5FR-V540-1.5K30AF 10A30AF 10AFR-HAL/BAL-H1.5KFR-HEL/BEL-H1.5KS-N102.2FR-V540-2.2K30AF 15A30AF 10AFR-HAL/BAL-H2.2KFR-HEU/BEL-H2.2K3.7FR-V540-3.7K30AF 20A30AF 15AFR-HAL/BAL-H3.7K FR-HEL/BEL-H3.7K S-N20,N215.5FR-V540-5.5K30AF 30A30AF 20AFR-HAL/BAL-H5.5KFR-HEL/BEL-H5.5K S-N20,N217.5FR.V540-7.5K30AF 30A30AF 30AFR-HAL/BAL-H7.5KFR-HEU/BEL-H7.5KS-N20.N2111FR.V540-11K50AF 50A50AF 40AFR-HAL/BAL-H11KFR-HEL/BEL-H11K S-N2515FR-V540-15K100AF60A50AF 50AFR-HAL/BAL-H15KFR-HEL/BEL-H15KS-N3518.5FR-V540-18.5K100AF75A100AF60AFR-HAU/BAL-H22KFR-HEU/BEL-H18.5K S-N5022FR-V540-22K100AF100A100AF75AFR-HAL/BAL-H22KFR-HEU/BEL-H22KS-N5030225AF125A100AF100AFR-HAL/BAL-H30KFR-HEL/BEL-H30K S-N6537FR-V540-37K225AF150A225AF125AFR-HAL/BAL-H37KFR-HEL/BEL-H37K S-N8045FR-V540-45K225AF175A225AF150AFR-HAL/BAL-H45KFR-HEL/BEL-H45K S-N9555FR-V540-55K225AF200A225AF175AFR-HAL/BAL-H55KFR-HEL/BEL-H55K S-N1251 Select the MCCB according to the inverter power supply capacityInstall one MCCB per inverter.For installations in the United States or Canada,use the fuse certified by the UL and cUL.(Refer to page 115.)*2 When the breaker on the inverter primary side trips,check for the wiring fault (short circuit),damage to internal parts of theinverter,etc.Identify the cause of the trip,then remove the cause and power on the breaker.Structure1.2 Structure1.2.1Removal and reinstallation of the front coverFR-V520-1.5Kto7.5K,FR-V540-1.5Kto5.5K●Removal1)Hold both sides of the front cover top and push the front cover down.2)Hold down the front cover and pull it toward you to remove.(The front cover may be removed with the PU(FR-DU04-1/FR-PU04V)on.)●Reinstallation1)Insert the hooks at the bottom of the front cover into the sockets of the inverter.2)Using the hooks as supports,securely press the front cover against the inverter.CAUTIONWhen the control panel is fitted to the removed front cover,reinstall the front cover after removing thecontrol panel.FR-V520-11K,15K,FR-V540-7.5Kto18.5KFR-V520-18.5Kto55K,FR-V540-22Kto55K●RemovalRemoval1)Remove the installation screw at the top of the front cover.1)Remove the installation screws at the top of the front cover2)Hold both ends of the front cover top.3)Pull the front cover toward you to remove.(The front cover may be removed with the control panelattached.)Reinstallation1)Fix the front cover with the installation screws.Reinstallation1)Insert the hooks at the front cover bottom into the socketsof the inverter.2)Using the hooks as supports,securely press the frontcover against the inverter.3)Fix the front cover with the top screw.CAUTIONWhen the control panel is fitted to the removedfront cover,reinstall the front cover afterremoving the control panel.REMARKSThe 45K and 55K have two front covers,which are fixedwith eight screws.CAUTION1.Fully make sure that the front cover has been reinstalled securely.2.The same serial number is printed on the capacity plate of the front cover and the rating plate of theinverter.Before reinstalling the front cover,check the serial numbers to ensure that the coverremoved is reinstalled to the inverter from where it was removed.StructureREMARKSRemoval of the wiring port cover for option(DATA PORT)Push the DATA PORT from the back of the front cover toremove before fitting the munication option.Wiring port cover(DATAPORT)1.2.2 Removal and reinstallation of the control panelTo ensure safety,remove and reinstall the control panel after powering off.●RemovalHold down the top button of the control panel and pull the control panel toward you to remove.RemovalReinstallation0When reinstalling the control panel,insert it straight and reinstall it securely.Reinstallation using the connection cable1)Remove the control panel.2)Disconnect the modular jack type relay connector.(Place the disconnected modular jack type relayconnector in the modular jack type relay connector partment.)Modular jack typeModular jack typerelay connectorrelay connector partment3)Securely plug one end of the connection cable into the PU connector of the inverter and the other end intothe control panel.(Refer to page 19 for the connection cable.)CAUTIONInstall the control panel only when the front cover is on the inverter.2 INSTALLATION AND WIRINGInstall the inverter under the following conditions.Vertical mountingAmblent temperature and humidityen5cmor more'Temperature:-10℃to50℃or moreHumidity:90%RH maximum.Leave enough clearances and takeThese dearances are also necessary forThe inverter consists of precision mechanical and electronic parts.Never install or handle it in any of the followingconditions as doing so could cause an operation fault or failureVibrationHigh lemperature,Direct sunlight(5.9m/s2 or more)high humidityHorizontal placementVertical mounting(When installing two oOil mist,flammable gasmore inverters,installTransportation byMounting onthem in parallel.)holding front cover.bustible materialWiring cover and handling(15K or less for the 200V class,18.5K or less for the 400V class)1)When cable conduits are not connected2)When cable conduits are connectedCut the protective bushes of the wiring cover withRemove the corresponding protective bushes andnippers or a cutter before running the cables.connect the cable conduits.Wiring coverProtective bushAWARNINGDo not remove the protective bushes when cable conduits are not connected.Otherwise,the cablesheathes may be scratched by the wiring cover edges,resulting in a short circuit or earth(ground)fault.6Connection diagram,encoder cable,PU connector2.2 Connection diagram,encoder cable,PU connector2.2.1Connection diagram(Dedicated Motor:SF-V5RU)Match phase sequence.MCCBMCof the motor cooling whenRefer to page 103FANAvoid frequent ON-OFF.Repeatedinh currents aMCCB MOMatch phase sequence.IMThree-ohnaseWAC powersupplyWhen using the motorR1OHG19notequipped with aS1几thermal protector,SDG2。Thermalset Pr.9 and Pr.876APABExtemal transistor monPARPBPCContact input mon (source)PBRSTFEncoderPZTerminals Dl1 toSTRGResetRESPZR0DI1(RL)PGDigital input0DI2(RM)SDRDI3(RH)REMARKSPr.187)settings.DI4(RT)2SD /ContactThe Npinof the PLG d地neJumperControl input signals (no voltage inputFR-HEL/BEL,removethis jumper.)，Across terminals PYou can select between sink and souceSOURCEthe optional,FR-ABR high-dutyremended brake9PXnever short theseR2Nwhen using the FR-ABR.)provided for the 15K2(0to+10W)or less.the 5.5K or less.+1minputsignals can be selectedinputusing the parameter.Terminals DO1 to DO3erminalTorque1(±100SE3(±100monAspeedmitmandBAlam outputPr.195)settings.Torque(Contact output)mandmand5Vpower supply.24V DA1Load impedance of 10kn or morsupply for teminals 1.3.DA2Analog signal outputChange the jumper connector andPUconnector(Analog output mon)CAUTIONTo prevent a malfunction caused by noise,separate the signal cables more than 10cm(3.94 inches)from the power cables.During wiring,do not leave wire offcuts in the inverter.inverter.7Connection diagram,encoder cable,PU connector2.2.2Main circuit terminal specifications(1)Specification of main circuit terminalTeminal SymbolDescriptionConnect to the mercial power supply.R,S,TAC power inputKeep these teminals open when using the high power factor converter (FR-HC)or power regeneration mon converter (FR-CV).U.V.WInverter outputConnect a three-phase squirrel-cage motor or Mitsubishi dedicated motor.Connected to the AC power supply terminals R and S.To retain the alarmdisplay and alarm output or when using the high power factor converter(FR-HC)or power regeneration mon converter (FR-CV),remove the jumpersPower supply forfrom terminals R-R1 and S-S1 and apply external power to these terminals.R1,S1control circuitDo not tum off the power supply for control circuit (R1,S1)with the maincircuit power (R,S,T)on.Doing so may damage the inverter.The circuitshould be configured so that the main circuit power (R.S.T)is also turned offwhen the power supply for control circuit(R1,S1)is off.15K or less:60VA.18.5K to 55K:80VADisconnect the jumper from terminals PR-PX(5.5K or less)and connect theBrake resistorP.PRoptional brake resistor(FR-ABR)across terminals P-PR.connectionFor the 15K or less,connecting the resistor further provides regenerativebraking power.Brake unitConnect the optional FR-BU type brake unit,BU type brake unit,powerP.Nconnectionregeneration mon converter(FR-CV)or high power factor converter(FR-HC).DC reactorP.P1Disconnect the jumper from terminals P-P1 and connect the optional DCconnectionreactor(FR-HEL/BEL).PR.PXBuilt-in brake circuitWhen the jumper is connected across terminals PX-PR(factory setting).connectionthe built-in brake circuit is valid.(Provided for the 5.5K or less.)Earth (Ground)For earthing(grounding)the inverter chassis.Must be earthed (grounded).-CAUTIONThe inverter will be damaged if power is applied to the inverter output terminals(U,V,W).Neverperform such wiring.When connecting the dedicated external brake resistor(FR-ABR),remove jumpers across terminalsPR-PX (5.5K or less).Set"1"in Pr.30"regenerative function selection".Set Pr.70 "special regenerative brake duty"as follows:7.5K or less........10%11 K or more.......6%Refer to the Instruction Manual (detailed)for details.When connecting the brake unit(FR-BU,BU type),remove jumpers across terminals PR-PX(5.5K orless).Refer to the Instruction Manual (detailed)for details.8Connection diagram,encoder cable,PU connector(2)Terminal arrangement of the main circuit terminalIn the main circuit of the inverter,the terminals are arranged as shown below:200V classFR-V520-1.5K,2.2KFR-V520-18.5KJumpersJunpersScrew size (M4)-JumpersCharge lampRScrew size (M4)Charge lamp(IMPower supply MotorJumper(IM)Screwsize (M6)FR-V520-3.7K,5.5K,7.5KFR.V520-22K-JumpersJumpersCharge lampScrew size (M4)R1Screw size (M4)2JumperCharge lampScrew size(M8)Screw size (M5)Ris2IM)JumperNScrew size (M6)(IM7.5K is not provided with the PX terminal and PX-PR jumper.FR-V520-11KFR-V520-30K,37KScrew size (M4)umpersJumpersCharge lampScrew size (M5)IS1PRScrew size (M4)ChargeScrew size (M6)lampRIMJumperJumperScrew size (M6)IMScrew size (M8)FR.-V520-15KFR-V520-45K.55KScrew size (M4)Jumpers-JumpersCharge lampScrew size (M5)R1Screw size (M4)PRCharge URsScrew size (MB)lampScrew size (M12)JumperJumperIMIMScrew size (M6)Screw size (M8)9