CONTENTS1 WIRING11.1Internal block diagram............1.2Main circuit terminal specifications............................1.3Connection of stand-alone option units.....41.3.1Connection of the dedicated external brake resistor(FR-ABR)................461.3.2Connection of the brake unit (FR-BU).51.3.3Connection of the brake unit (Bu type).613.4Connection of the high power factor converter (FR-HC)..613.5Connection of the power regeneration mon converter (FR-CV)...1.3.6Connection of the DC reactor (FR-HEL/BEL)........71.4Control circuit terminal specifications.............81.4.1Connecting the control circuit to a power supply separately from the main circuit......101.5Precautions for use of the vector inverter..................................111.61.6.1Leakage currents and countermeasures..121.6.2Power off and magic contactor (MC)141.6.31516.4Notes on earthing(grounding).....16.5Inverter-generated noises and their reduction techniques....1.6.616.7Harmonic suppression guidelines.........2o1.6.81.6.9Using the Pu connector for puter link..231.7.1Run (start)and stop (STF,STR,STOP)..........1.7.2External thermal relay input (OH)..........271.7.3Speed setting potentiometer connection (10E,2(1),5)..................271.7.4Torque setting input signal and motor-generated torque(terminals 3,5)....81.7.5Meter connection method and adjustment (DA1,DA2)...............281.7.6Common terminals (SD,5,SE).291.7.7Signal inputs by contact-less switches..291.8How to use the input signals(assigned terminals Dl1 to DI4,STR)(Pr.180t0Pr.183,Pr.187)….301.8.1Multi-speed setting(RL,RM,RH,REX signals):Pr.180 to Pr.183,Pr.187 setting"0,1,2,8"Remote setting(RL,RM,RH signals):Pr.180to Pr.183,Pr.187 setting"0,1,2".................301.8.2Second function selection/second motor switchover (RT signal)1.8.3Jog operation (jog signal):Pr.180 to Pr.183,Pr.187 setting "5............3018.4Third function selection(X9 signal):Pr.180 to Pr.183,Pr.187 setting"9"311.8.5FR-HC,FR-CV connection (X10 signal):Pr.180 to Pr.183,Pr.187 setting "10".........................311.8.6PU operation external interlock signal (X12 signal):Pr.180 to Pr.183,Pr.187 setting "12"...........311.8.7PID control enable terminal:Pr.180 to Pr.183,Pr.187 setting "14"..............3118.8Brake sequence opening signal (BRI signal):Pr.180 to Pr.183,Pr.187 setting "15"311.8.9 PU operation/external operation switchover:Pr.180 to Pr.183,Pr.187 setting "16".....311.8.10 S-pattern acceleration/deceleration C switchover terminal (X20 signal):Pr.180toPr.183,Pr.187 setting"20".311.8.11 Orientation mand (X22 signal):Pr.180 to Pr.183.Pr.187 setting"22"......1.8.12 Pre-excitation/servo on (LX signal):Pr.180 to Pr.183,Pr.187 setting "23".321.8.13 Output stop (MRS signal):Pr.180 to Pr.183,Pr.187 setting "24"....321.8.14 Start self-holding selection (STOP signal):Pr.180 to Pr.183.Pr.187 setting "25321.8.15 Control mode changing (MC signal):Pr.180 to Pr.183,Pr.187 setting "26"331.8.16Torque limit selection (TL signal):Pr.180 to Pr.183,Pr.187 setting"27"331.8.17 Start time tuning (X28 signal):Pr.180 to Pr.183,Pr.187 setting "28"............................................331.8.18 Torque bias selection 1 (X42 signal):Pr.180 to Pr.183,Pr.187 setting "42"Torque bias selection 2 (X43 signal):Pr.180 to Pr.183,Pr.187 setting"43"..331.8.19 P control selection(P/PI control switchover)(X44 signal):1.9 How to use the output signals (assigned terminals DO1 to DO3,ABC)(P.190t0P.192,P.195).351.10 Design information to be checked.......371.11 Using the second motor....381.11.1 Wiring diagram (second motor)........1.11.2 Second motor setting parameters.....381.12 Using the conventional motor and other motors.............................391.12.1 Conventional motor (SF-VR.SF-JR with encoder).................................1.12.2 Precautions for and wiring of the motor with encoder(SF-JR with encoder).2 VECTOR CONTROL412.1 What is vector control?..................2.2.1 Outline of speed control ..........22.2Easy gain tuning function block diagram.....442.3 Fine adjustment of gains for speed control ...............452.3.1452.3.2Concept of adjustment of manual input speed control gains...................462.3.3Speed control gain adjustment procedure (Pr.820,Pr.821).....................462.3.42.3.5Speed feed forward control,model adaptive speed control (Pr.828,Pr.877 to Pr.881)...........492.5 Fine adjustment for torque control.............................522.6Gain adjustment for torque control..............532.6.12.6.2Gain adjustment procedure.……532.6.3Troubleshooting..........542.7 Position control (Pr.419 to Pr.430,Pr.464 to Pr.494).................................552.7.1Connection diagram.....2.7.22.7.3Control block diagram572.7.42.7.5Conditional position feed function by contact input (Pr.419 =0).592.7.6Setting the electronicgear...602.7.7In-position width (Pr.426).....2.7.8Excessive level error (Pr.427)....622.7.9 Pulse monitor selection (Pr.430)2.7.10 Concept of position control gains632.7.12 Position control is not exercised normally.643 PARAMETERS6563.1 Parameter list..................3.2 At-a-glance guide to functions ........................733.3 Basic functions (Pr.o to Pr.9).........................763.3.1 Torque boost (Pr.0)..............763.3.2 Maximum and minimum speed settings (Pr.1,Pr.2)763.3.3Base frequency,base frequency voltage(Pr.3.Pr.19).........773.3.4Multi-speed operation (Pr.4 to Pr.6,Pr.24 to Pr.27,Pr.232 to Pr.239)......3.3.5Acceleration and deceleration time (Pr.7,Pr.8,Pr.20,Pr.21,Pr.44,Pr.45,Pr.110,Pr.111)...783.3.6Motor overheat protection (Pr.9,Pr.452,Pr.876)3.4 Standard operation functions (Pr.10 to Pr.16)............................................823.4.1 DC injection brake operation (Pr.10,Pr.11,Pr.12,Pr.802).....823.4.2Starting Speed Pr.13)843.4.33.5 Operation selection functions 1 (Pr.17 to Pr.37)........................................863.5.1 Inverter output stop (MRS)(Pr.17).863.5.2 Torque limit (Pr.22,Pr.803,Pr.810 to Pr.817)..873.5.3RH,RM,RL signal input pensation(Pr.28)...........3.5.4S-pattern acceleration/deceleration curve(Pr.29,Pr.140 to Pr.143,Pr.380 to Pr.383).........893.5.5Regenerative brake duty (Pr.30,Pr.70)..................923.5.6Speed jump (Pr.31to Pr.36)..933.5.7Speed display(Pr.37,Pr.144,Pr.505）…933.6Output terminal functions (Pr.41 to Pr.50)......................................93.6.1 Up-to-speed sensitivity (Pr.41)953.6.2 Speed detection (Pr.42,Pr.43,Pr.50,Pr.116)...953.7 Display functions 1(Pr.52 to Pr.56)...................973.7.1 Monitor display/DA1,DA2 terminal function selection (Pr.52 to Pr.54,Pr.158)....................973.7.2 Monitoring reference(Pr.55,Pr.56,Pr.866)...........1003.8 Automatic restart (Pr.57,Pr.58)......1013.8.1 Automatic restart after instantaneous power failure (Pr.57,Pr.58,Pr.162 to Pr.165)...............1013.9 Additional functions (Pr.59).................1033.9.1 Remote setting function selection (Pr.59)...............1033.10 Brake sequence (Pr.60,Pr.278 to Pr.285)..................................................1063.10.1 Brake sequence function(Pr.60,Pr.278 to Pr.285).........1063.11 Operation selection function 2 (Pr.65 to Pr.79)...........................................1093.11.1 Retry function (Pr.65.Pr.67 to Pr.69).......3.11.2 Applied m0t0r(Pr.71,Pr.450）1113.11.3 PWM carrier frequency selection (Pr.72,Pr.240)...1123.11.4 Speed setting signal on/off selection (Pr.73)1133.11.5 Reset selection/disconnected PU detection/PU stop selection (Pr.75).153.11.6 Parameter write disable selection (Pr.77)1163.11.7 Reverse rotation prevention selection (Pr.78 )........3.11.8 Operation mode selection(Pr.79)3.12 Offline auto tuning (Pr.80 to Pr.96)...............................1203.12.1 Offline auto tuning function(Pr.9,Pr.80,Pr.81,Pr.83,Pr.84,Pr.71,Pr.96,P.450,Pr.452)1203.12.2 Parameters.........1203.12.3 Execution of offline auto tuning..1213.12.4 Utilizing or changing offline auto tuning data for use..........1233.12.6 Direct input+offine auto tuning..1253.13 Online auto tuning (Pr.95).............1263.13.1 Online auto tuning selection (Pr.95,Pr.9,Pr.71,Pr.80,Pr.81 )..............1263.14 Communication functions (Pr.117 to Pr.124,Pr.342)................................1283.14.1 Computer link operation(RS-485 munication)(Pr.117 to Pr.124)........................1283.14.2 E2PROM write selection (Pr.342)1393.15 PID control (Pr.128 to Pr.134)...................1393.15.1 PID control (Pr.128 to Pr.134).........3.16 Current detection (Pr.150 to Pr.153)..................1463.16.1 Output current detection function(Pr.150,Pr.151)..3.16.2 Zero current detection(Pr.152,Pr.153).........3.17 Auxiliary functions (Pr.156,Pr.157)..............................1483.17.1 Stall prevention operation selection(Pr.156)...............1483.17.2 OL signal output timer (Pr.157)...............3.18 Display function 3 (Pr.160)............1503.18.1 Extended function display selection (Pr.160)...................1503.19 Initial monitor (Pr.171).1503.19.1 Actual operation hour meter clear (Pr.171).....1503.20 Terminal assignment functions (Pr.180 to Pr.195).........1503.20.1 Input terminal function selection (Pr.180 to Pr.183,Pr.187).........1503.20.2 Output terminal function selection (Pr.190 to Pr.192,Pr.195)....1523.21.1 Cooling fan operation selection (Pr.244).1543.22 Stop selection function (Pr.250)......................................1543.22.1 Stop selection (Pr.250)1543.23 Operation selection function (Pr.251)...................................1553.23.1 Output phase failure protection selection (Pr.251).1553.24 Additional function 2 (Pr.252,Pr.253)...................................156324.1 Overide bias,gain(Pr.252,Pr.253)...1563.25 Power failure stop functions (Pr.261 to Pr.266).........................................1563.25.1 Power-failure deceleration stop function (Pr.261 to Pr.266).1563.26Dr00p(Pr.286t0Pr.288).1583.26.1 Droop control (Pr.286 to Pr.288)1583.27 Orientation (Pr.350 to Pr.362,Pr.393 to Pr.399)........................................1593.27.1 Orientation control (Pr.350,Pr.351,Pr.356,Pr.357.Pr.360 to Pr.362.Pr.393,3.28 Control system function (Pr.374)......................1663.28.1 Overspeed detection (Pr.374).1663.29 Position control (Pr.419 to Pr.430,Pr.464 to Pr.494)................................1673.29.1 Position control (Pr.419 to Pr.430,Pr.464to Pr.494).1673.30 Remote output (Pr.495 to Pr.497)......................1683.30.1 Remote output function(Pr.495 to Pr.497).......63.31 Operation selection functions 4 (Pr.800 to Pr.809)...................................1693.31.1 Control selection (Pr.800,Pr.451).......1693.31.2 Torque characteristic selection (Pr.801).........3.31.3 Torque mand source selection(Pr.804 to Pr.806)...3.32 Control system functions(Pr.818 to Pr.837)....3.32.1 Easy gain tuning selection (Pr.818,Pr.819)...................3.32.2 Speed loop proportional gain setting(Pr.820,Pr.830)3.32.3 Speed control integral time setting (Pr.821,Pr.831).1753.32.4 Speed setting circuit filter function(Pr.822,Pr.832)......1753.32.5 Speed detection filter function (Pr.823.Pr.833).........3.32.6 Current loop proportional gain setting for vector control (Pr.824,Pr.834).1763.32.7 Current control integral time setting for vector control (Pr.825,Pr.835)............................1763.32.8 Torque setting filter function (Pr.826,Pr.836)...............1763.32.9 Torque detection filter function (Pr.827,Pr.837).1773.32.10 Model speed control gain (Pr.828)1773.33 Torque biases (Pr.840 to Pr.848)..................1773.33.1 Torque bias function (Pr.840to Pr.848)1773.34 Additional functions (Pr.851 to Pr.865)................................................1803.34.1 Selection of number of encoder pulses (Pr.851)1803.34.2 Selection of encoder rotation direction (Pr.852)..................3.34.3 Excitation ratio(Pr.854).…….1813.34.4 Notch filter (Pr.862.Pr.863).........1813.34.5 Torque detection (Pr.864).......1823.34.6 Low speed detection (Pr.865).....................1823.35 Display function (Pr.867)..........................1833.35.1 DA1 output response level adjustment (Pr.867)...............1833.36 Terminal function assignment(Pr.868).............1833.36.1 Terminal 1 function assignment(Pr.868)..................3.37 Protective functions (Pr.870 to Pr.874).................................1843.37.1 Speed deviation excessive(Pr.870,Pr.871)................1843.37.2 Speed limit (Pr.873)1853.37.3 Stop by OLT level prevention (Pr.874)......1853.38 Operation selection functions 5 (Pr.875).....................................................1863.38.1 Fault definition (Pr.875)............3.39 Control system function 2 (Pr.877 to Pr.881).............................................1863.39.1 Speed feed forward control,model adaptive speed control (Pr.877 to Pr.881)..............3.40 Maintenance function (Pr.890 to Pr.892)..1873.40.1 Maintenance output function(Pr.890 to Pr.892).......3.41 Calibration functions (Pr.900 to Pr.920)1883.41.1 DA1/DA2 terminal calibration (Pr.900,Pr.901)...........3.41.2 Biases and gains of speed setting terminals(speed setting terminal 2.torque mand terminal 3,multi function terminal 1)(Pr.902toPr.905,Pr.917toPr.920)..1903.42 Additional function (Pr.990)..1933.42.1 PU buzzer control (Pr.990)..................1934 SPECIFICATIONS1954.24.3Outline dimension drawings.........2004.3.1 Inverter outline dimension drawings................2004.3.2Control panel (FR-DU04-1)outline dimension drawings.......2034.3.3Parameter unit(FR-PU04V)outline dimension drawings................2034.3.4Dedicated encoder cable outline dimension drawings....2044.3.5APPENDICES211Appendix1 Setting a thermistor of a dedicated motor(SF-V5RU*****T)(when used with the FR-V5AX)....212Appendix2 Parameter Instruction Code List..........................213Appendix3 SERIAL number check............444444444444444444444444.220VIWIRINGThis chapter describes the basic "wiring"for use of thisproduct.Always read the instructions and other information beforeusing the equipment.1.1 Internal block diagram........1.2 Main circuit terminal specifications..............31.3 Connection of stand-alone option units..............41.4Control circuit terminal specifications................81.5 Precautions for use of the vector inverter..........111.6.261.8How to use the input signals(assigned terminalsD11toD14,STR)(Pr.180toPr.183,Pr.187).301.9How to use the output signals(assigned terminalsD01toD03,ABC)(Pr190toPr.192,Pr.195).351.10 Design information to be checked ......................371.11 Using the second motor......................................381.12 Using the conventional motor and other motors..39.DU Control panel (FR-DU04-1)PU:Control panel (FR-DU04-1)and parameter unit (FR-PU04V).Inverter:Mitsubishi vector inverter FR-V500 seriesPr.Parameter numberPU operation Operation using the PU(FR-DU04-1/FR-PU04V)External operation:Operation using the control circuit signalsCombined operation Operation using both the PU (FR-DU04-1/FR-PU04V)and externaloperation2.Mitsubishi dedicated motor SF-V5R.Mitsubishi standard motor with encoder:SF-JRMitsubishi constant-torque motor SF-HRCA.CC-Link is a registered trademark of CC-Link Partner Association..Ether is a registered trademark of XEROX corporation.3.DeviceNet is a registered trademark of ODVA (Open DeviceNet Vender Association,Inc.).Profibus is a registered trademark of PROFIBUS User Organization.Other pany and product names herein are the trademarks or registerd trademarks oftheir respective owners.1Internal block diagram1.1 Internal block diagramMitsubishi dedicatedmotor (SF-V5RU)Verify the power specificationMCCBMCOCRAperforming wiring.BFANRefer to page 196.Avoid frequent ON-OFF.Jumper:Remove this jumper when connectingCAUTIONRepeated inrush current at power onthe FR-HEL/BELwill shorten the converter life(switching life is about 100,000 times)Jumper:Remove this jumper whensequence.(The farshould have intakeMCCB MCFR-V500RNPXUTRR1CHARGEASICChange the jumperProtectivecircuitaccording to the encoderspecifications.PGPAAPARPB纯Encoder10EOutput speed2CPUPZsettingZRGAnalog mon3SDG20to±10WDCOHASICDA1AnalogDA2signal outputOAmonSINKAlarm outputSDThree differentSTFD01signals can beForward rotationSTRselected using theReverse rotationparameters.RESD03(Open collectorResetoutput)Multi-functionSEinput x4DI2Four differentsignals can beDI3selected using동the parameters.CAUTION1.The 18.5K or more is not equlpped with the built-in brake resistor and brake transistor marked *The brake transistor isprovided for the 15K or less and the built-in brake resistor for the 5.5K or less.子Always earth(ground)the inverter and motor.When using an external thermal relay protection,set "1"(external thermal relay valid)in Pr.876.(factory setting)(Refer to page 80.)2Main circuit terminal specifications1.2 Main circuit terminal specificationsTeminal NameDescriptionConnect to the mercial power supply.R,S,TAC power inputKeep these teminals open when using the high power factor converter (FR-HC)or power regeneration mon converter (FR-CV).U,V.WInverter outputConnect a three-phase squirrel-cage motor or Mitsubishi dedicated motor.Connected to the AC power supply terminals R and S.To retain the alarmdisplay and alarm output or when using the high power factor converter(FR-HC)or power regeneration mon converter(FR-CV),remove the jumpersfrom terminals R-R1 and S-S1 and apply external power to these terminals.R1,S1Power supply forcontrol circuitDo not tum off the power supply for control circuit (R1,S1)with the maincircuit power (R,S,T)on.Doing so may damage the inverter.The circuitshould be configured so that the main circuit power(R,S,T)is also turned offwhen the power supply for control circuit(R1,S1)is off.15K or less:60VA,18.5K to 55K:80VADisconnect the jumper from terminals PR-PX(5.5K or less)and connect theP.PRBrake resistoroptional brake resistor (FR-ABR)across terminals P-PR.connectionFor the 15K or less,connecting the resistor further provides regenerativebraking power.Connect the optional FR-BU type brake unit,BU type brake unit,powerBrake unitregeneration mon converter(FR-CV)or high power factor converterconnection(FR-HC).P.P1DC reactorDisconnect the jumper from terminals P-P1 and connect the optional DCconnectionreactor(FR-HEL/BEL).Built-in brake circuitPR,PXWhen the jumper is connected across terminals PX-PR(factory setting).connectionthe built-in brake circuit is valid.(Provided for the 5.5K or less.)Earth (Ground)For earthing(grounding)the inverter chassis.Must be earthed (grounded).CAUTIONThe inverter will be damaged if power is applied to the inverter output terminals(U,V,W).Neverperform such wiring.When connecting the dedicated external brake resistor (FR-ABR),remove jumpers across terminalsPR-PX(5.5K or less).When connecting the brake unit(FR-BU,BU type),remove jumpers across terminals PR-PX(5.5K orless).Refer to page 5,6.