(5)Emergency stopACAUTIONProvide a safety backup such as an emergency brakewhich will prevent the machine and equipment fromhazardous conditions if the inverter fails.When the breaker on the inverter input side trips,checkfor the wiring fault (s hort circuit),damage to internal partsof the inverter,etc.Identify the cause of the trip,thenremove the cause and power ON the breaker.When any protective function is activated,take theappropriate corrective action,then reset the inverter,andresume operation.(6)Maintenance,inspection and parts replacementACAUTIONDo not carry out a megger (insulation resistance)test onthe control circuit of the inverter.It will cause a failure.7☑DisposalTreat as industrial waste.General instructionMany of the diagrams and drawings in this InstructionManual (basic)show the inverter without a cover,or partiallyopen.Never operate the inverter in this manner.Alwaysreplace the cover and follow this Instruction Manual(basic)when operating the inverter.-CONTENTS-1PRODUCT CHECKING AND PARTS IDENTIFICATION2INSTALLATION AND WIRING22.1 Peripheral devices...................32.2Removal and reinstallation of the cover ........................2.2.1 Front cover62.3 Installation of the inverter and instructions ...................................................7.2.4 Wiring…cocc...2.4.1 Terminal connection diagram......92422.4.3 Terminal arrangement of the main circuit terminal,power supply and the motor wiring.102.4.5Changing the control logic.172.4.6 Wiring of control circuit.........2.4.7 Connection to the PU connector........232.5 When using the brake resistor (MRS type,MYS type,FR-ABR)......................252.6Power-OFF and magic contactor (MC)..........................2.7Precautions for use of the inverter .................272.8 Failsafe of the system which uses the inverter ..............3DRIVE THE MOTOR303.1 Step of operation .................303.2 Operation panel.….313.2.1 Names and functions of the operation panel...........313.22 Basic operation (factory setting).323.2.3 Easy operation mode setting(easy setting mode).33324Operation lock (Press [MODE]for a while (2s))...........3.2.5 Monitoring of output current and output voltage..353532.7Setting dial push..…3532.8Change the parameter setting value......3632.9 Parameter cear/all parameter clear373.2.10 Initial value change list.383.3.1 Simple mode parameter list..39の3.3.2Overheat protection of the motor by the inverter (Pr.9).....403.3.3When the rated motor frequency is 50Hz (Pr.3)......................423.3.4Increase the starting torque(Pr.0）…3.3.5Limit the maximum and minimum output frequency (Pr.1,Pr.2).....................443.3.6Change acceleration and deceleration time of the motor (Pr.7,Pr.8)...........453.3.7Selection of the start mand and frequency mand locations (Pr.79).......................463.3.8 Large starting torque and low speed torque are necessary(General-purpose magic flux vector3.3.9To exhibit the best performance of the motor(offline auto tuning)(Pr.71,Pr.80,Pr.82toPr.84,Pr.90,Pr.96)…493.4 Start/stop from the operation panel (PU operation).......................................533.4.1 Perform frequency setting on the operation panel..533.4.2 Use the setting dial like a potentiometer to perform operation........553.4.3 Use switches to give a frequency mand(multi-speed setting)(Pr.4 to Pr.6)563.4.5 Perform frequency setting by analog (current input)............593.5 Make a start and stop with terminals (External operation)...................613.5.1 Perform frequency setting on the operation panel (Pr.79=3)............613.5.2Use switches to give a frequency mand (multi-speed setting)(Pr.4 to Pr.6)..............633.5.3 Perform frequency setting by analog (voltage input)653.5.4Change the frequency (60Hz)at the maximum voltage input(5V initial value)..........................673.5.5Perform frequency setting by analog (current input)683.5.6Change the frequency (60Hz)at the maximum current input (at 20mA,initial value)703.6.1 List of parameters classified by purpose of use713.6.2To display the extended parameters.......................................733.6.3Parameter list.744 TROUBLESHOOTING954.1 Reset method of protective function ........954.2 List of fault or alarm indications ...................4.3Causes and corrective actions..............974.4Correspondences between digital and actual characters ..............................1064.5 check and clear of the faults history...1074.6 Check first when you have some troubles ..................................1094.6.1 Motor does not start...........1094.62Motor or machine is making abnormal acoustic noise.....1114.6.3Inverter generates abnormal noise1124.6.4 Motor generates heat abnormally.1124.6.5Motor rotates in the opposite direction........1124.6.6Speed greatly differs from the setting.....1124.6.7 Acceleration/deceleration is not smooth.....1134.6.8Speed varies during operation...........1134.6.9Operation mode is not changed properly....1144.6.10 Operation panel display is not operating...1144.6.11 Motor current is too large.....1144.6.12 Speed does not accelerate..........1154.6.13 Unable to write parameter setting...........115PRECAUTIONS FOR MAINTENANCE AND INSPECTION1165.1 Inspection items .................1165.1.1 Daily inspection.1165.12 Periodic inspection.1165.1.3 Daily and periodic inspection........1175.14Display of the life of the inverter parts.1185.1.5 Cleaning…1205.1.6 Replacement of parts........1206SPECIFICATIONS1246.1Rating.........1246.2Common specifications.1266.3Outline dimension drawings .........APPENDIX130Appendix1 For customers who have replaced the conventional modelAppendix 1-1 Replacement of the FR-S500 series.130Appendix 2 Instructions for Compliance with the European Directives.................132Appendix 3 Instructions for UL and cUL.....135SLNPU:Operation panel and parameter unit (FR-PU04/FR-PU07)Inverter:Mitsubishi inverter FR-D700 seriesFR-D700:Mitsubishi inverter FR-D700 seriesPr.:Parameter numberPU operation:Operation using the PU (operation panelFR-PU04/FR-PU07)External operation:Operation using the control circuit signalsCombined operation:Operation using both the PU(operation panel/FR-PU04/FR-PU07)and external operationOperation panel for E500,PA02:FR-E500 series operation panelMitsubishi standard motor:SF-JRMitsubishi constant-torque motor:SF-HRCACompany and product names herein are the trademarks and registered trademarks of their respective owners.