ContentsList of figuresFigure 1:Demounting of the device housing D and E.................................................10Figure 2:Installation of the encoder interface housing D and E........................................11Figure 3:Demounting the device housing G and H.12Figure 4:Installation of the interface board housing G and H.............................13Figure 5:Installation of the interface board housing R.............................14GB-4PrefaceKEB1.Preface1.1Information on special measuresThe used pictograms have following significance:DangerIs used,if death or serious bodily injury may be the consequencenon-observance of the measureWarningIs used,if bodily injury and/or substantial property damage may be theconsequence of non-observance of the measure.CautionIs used,if property damage may be the consequence of non-obser-vance of the measure.AttentionIs used,if noise sensitive or unrequested operation may be the conse-quence of non-observance of the measure.InfoIs used,if a better or simpler result can be the consequence of themeasure.For a special case the instructions can be supplemented by additional pictograms and text.1.2DocumentationPrior to performing any work on the unit the user must familiarize himself with the unit.Thisincludes especially the knowledge and observance of the safety and operating instructions.Attention个Observe safety and operating instructionsPrecondition for all further steps is the knowledge and observance of thesafety and operating instructions(Instruction manual Part 1).This is providedacpanied by the device or by the download site of www.keb.deNon-observance of the safety and operating instructions leads to the loss of any liabilityclaims.The warnings and safety instructions in this manual work only supplementary.Thislist is not exhaustive.1.3Validity and liabilityThe use of our units in the target products is beyond of our control and therefore exclu-sively the responsibility of the machine manufacturer,system integrator or customer.The information contained in the technical documentation,as well as any user-specific advicein spoken and written and through tests,are made to best of our knowledge and informationabout the application.However,they are considered for information only without responsibil-ity.This also applies to any violation of industrial property rights of a third-party.Selection of our units in view of their suitability for the intended use must be done generallyby the user.GB-5PrefaceTests can only be done within the application by the machine manufacturer.They mustbe repeated,even if only parts of hardware,software or the unit adjustment are modi-fied.Unauthorised opening and tampering may lead to bodily injury and property damage andmay entail the loss of warranty rights.Original spare parts and authorized accessories by themanufacturer serve as security.The use of other parts excludes liability for the consequencesarising out of.The suspension of liability is especially valid also for operation interruption loss,loss of profit.data loss or other damages.This is also valid,if we referred first to the possibility of suchdamages.If single regulations should be or bee void,invalid or impracticable,the effectivity of allother regulations or agreements is not affected.Due to the multitude of possible applications not every possible case of installation,operationor maintenance can be considered.If you require further information or if special problemsarise which are not treated in detail in the documentation,you can request the required infor-mation from the local agency of the pany Karl E.Brinkmann GmbH.1.4CopyrightThe customer may use the instruction manual as well as further documents or parts from it forinternal purposes.Copyrights are with KEB and remain valid in its entirety.E.Brinkmann GmbH.Other wordmarks or/and logos are trademarks (TM)or registered trademarks()of their re-spective owners and are listed in the footnote on the first occurrence.When creating our documents we pay attention with the utmost care to the rights of third par-ties.Should we have not marked a trademark or breach a copyright,please inform us in orderto have the possibility of remedy.1.5Specified applicationThe used semiconductors and ponents of Karl E.Brinkmann GmbH are developed and di-mensioned for the use in industrial products.If the KEB COMBIVERT F5 is used in machines,which work under exceptional conditions or if essential functions,life-supporting measures oran extraordinary safety step must be fulfilled,the necessary reliability and security must beensured by the machine builder.The operation of our products outside the indicated limit values of the technical data leads tothe loss of any liability claims.GB-6PrefaceKEB1.6Product descriptionThis manual describes the installation or replacement of encoder interface cards in unit ver-sion COMBIVERT F5 with safety function STO.AttentionPermissible binationsOnly binations released by KEB are permissible for replacement or installation of en-coder interfaces.The manual must be made available to any user who is responsible for the installation orWarningNew or modified functionalityThe functionality of the drive/servo can change by installation,alteration or replacement ofencoder interfaces.The functionality is dependent on the setting/programming by the ma-chine manufacturer.COMBIVERT F5 with safety function is marked in the material number in the fifth position withthe letters K,L or P:XxF5Pxx-XXXxAdditionally a,FS"symbol must be printed on the type plate.The connection and the settings of the inverter/servos are dependent on the encoder inter-face typeInfoEncoder interfaces are not safety ponentsEncoder interfaces are not safety ponents and they can be changed/installed withoutanew safety test.No electrical connections between carrier board(control board)and powerunit may be opened during installationGB-7Safety Instructions2Safety InstructionsDanger个Electric ShockFrequency inverter servo drives contain dangerous voltages which cancause death or serious injury.In operation,drive converters,depending ontheir degree of protection,may have live,uninsulated,and possibly alsomoving and hot surfaces.In case of inadmissible removal of the required covers,of improper use,wrong installation or maloperation,there is the danger of serious personalinjury and damage to property.WarningOnly Qualified Electro-PersonnelAll work of installation and start-up may only be done by qualified personnelAccording to this manual qualified staff means those who are able to recog-nise and judge the possible dangers based on their technical training andexperience and those with knowledge of the relevant standards and who arefamiliar with the field of power transmission and safety technology.In the range of safety technology,authorized personnel must be confirmed inwritten document by KEB.WarningNote capacitor discharge timeBefore any installation and connecting work,the unit must be disconnectedfrom mains and secure it accordingly.After disconnecting the frequency inverter/servo drive,the DC link capacitorsare still charged with high voltage for a short time.Therefore,work on thedevice may be carried out until 5 minutes after switching off.AttentionElectrostatic-discharge-sensitive ponentsUse antistatic wrist strap for any working on the device or take other appro-priate measures for static discharge.GB-8Safety InstructionsKEBWarningDo not open any electrical connectionsNo internal electrical connections may be opened during installation orchanging of the encoder interface.The certification for "functional safety"expires in case of contravention.The opening of electrical connections withthe following required tests is only permissible of authorized personnel byKarl E.Brinkmann GmbH.2.1Preparatory measures2.2Secure customer parameterizationThe customer parameterization determines the behaviour and the function of the inverter/ser-vo.Possibly the parameterisation can be overwritten by changing the interface card.There-fore,it is generally advisable to make a backup of the customer parameterisation.Switch on unitStart up the unit with mains voltage or use external supplyof the control with 24 Vdc.Store customer parametersStore customer parameterization with COMBIVIS.Switch off and dischargeDisconnect the device from mains and wait until the inter-mediate circuit is discharged.Secure against restartingThe application must be secured against restarting duringwork.Start modificationRestore customer parameterRestore customer parameterization with COMBIVIS.Even-tually new parameterization of the new encoder interface.GB-9Mechanical installation3.Mechanical installation3.1Housing D and EThe mechanical installation is dependent on the housing.The housing can be identifiedthrough the 7th digit of the material number:xxF5xxD-xxxx =housing DxxF5xxE-xxxx =housing E3.1.1 Demounting the device3Cover4Cut-outsFigure 1:Demounting of the device housing D and EPreparing for Installationlightly pick up the cover(3)at the cut-outs (4)and pull upRemove cover plates(2)Unscrew fixing bolt (1)GB-10Mechanical installationKEB3.1.2 Installation of the interface boardGuide rail2Socket connector3Latch4 Interface board56CoverFigure 2:Installation of the encoder interface housing D and EInstallation of the interface boardInsert the interface board (4)with the socket connector (2)and press down until thelatches(3)engageScrew in fixing bolt (5)and tighten with 2.0...2.2NmPut the cover(6)until it engages top down on the guide rails(1)Fill out the return form from chapter 4 and send it backGB-11Mechanical installation3.2Housing G and HThe mechanical installation is dependent on the housing.The housing can be identifiedthrough the 7th digit of the material number:XxF5xxG-xxxx =housing GXxF5XxH-xxxx =housing H3.2.1 Demounting the device51 Cut-outs for cover fixing4Operator5 Latch for operator3CoverFigure 3:Demounting the device housing G and HPreparing for InstallationSolve operator(4)by pressing on the latch(5)and pull upwardsPress the cover(3)out of the cut-outs(1)and tilt upwardsRemove cover(3)forwardUnscrew screws (2)from the distance pins (included distance pins are not required fordevices with functional safety.These must be mounted first for other devices).GB-12