soc-iiSummary of ChangesTable of ContentsPrefaceOverviewWho Should Use this Manual?............................................What Is Not in this Manual................................................PowerFlex 700L Active Converter Power Module Information..................P-1P-1PowerFlex 700S Phase II Control Information (optional)......................P-1HIM (Human Interface Module)Information.......P-2Power Flex 7-Class Network Communication Adapter Information...............P-2PowerFlex 700L Service Information......................................P-2P-2Manual Conventions...........................P-3General Precautions ..........................................Catalog Number Explanation ..................................Complete Drive Data Nameplate Locations........................P-7Chapter 11-1AC Supply Source Considerations..........................................1-1Unbalanced,Ungrounded or Resistive Grounded Distribution Systems ..........1-2Input Power Conditioning .............................................1-2General Grounding Requirements .......................................1-2Wiring Requirements for the Drive........................................1-3Input Line Branch Circuit Protection......................................1-4Power Wiring..........................1-4Cable Types Acceptable for 400-690 Volt Installations........................1-4Cable Trays and Conduit................................................1-6CE Conformity…1-7Low Voltage Directive (2006/95/EC)......................................1-71-7General Notes...............1-7Essential Requirements for CE Compliance.................................1-8C-Tick Conformity .....................................................1-8Using Input/Output Contactors..................................1-9Input Contactor Precautions..................................1-9Output Contactor Precaution..........1-9Chapter 2Frame 2 InstallationMounting Considerations ................................................2-1Total Area Required for Drive Installation..................................2-1Remended Mounting Clearances......................................2-2Verifying Drive Input Ratings Match Supplied Power.........................2-32-3Attaching the Lifting Feet to the Drive.....................................2-4Attaching the Lifting Hardware to the Drive................................2-4Connecting Lifting Hooks to Proper Locations..............................2-5Applying Strap Angles.................................................25Rotating the Drive About the Board.......................................2-6Table of ContentsMounting Requirements.。……2-6Verifying the Drive's Watts Loss Rating......................................2-7Removing the Drive Cover ...............................................2-7Removing the Active Converter Control Cassette...............................2-7Removing the Inverter Control Cassette...............................2-8PowerFlex 700 Vector Control Cassette(standard)............................2-8PowerFlex 700S Phase II Control Cassette (optional)..........................2-8Determining Wire Routing for Control,Ground,Drive Input,and Motor Output......2-9Grounding the Drive....................................................2-11Ungrounded or Resistive Grounded Installations2-11Disconnecting the Common Mode Capacitor...............................2-11Disconnecting the MOV from Ground....................................2-11Power Wiring.…2-12Installing Transformers and Reactors (Not Remended)....................2-12Selecting/Verifying Control Transformer Voltage............................2-12Installing Input Power Wiring to the Drive.................................2-15Installing Mechanical Motor Overload Protection (Optional)..................2-16Installing Output Wiring from the Drive Output Terminals to the Motor..........2-172-18Synchronization Connections ............................................2-20Coupled Power Modules...............................................2-20Control Synchronization Cable..............2-20Inverter-to-Converter DPI Communication Cable..................2-21DPI Connections for Frame 2 Drives...............................2-22Drive Connection Points .......................2-22External Door-Mounted HIM Connection (optional)................2-22Coolant Loop Connections ....................................2-22Chapter 3Frame 3A and 3B InstallationDrive Components.......................................................3-1Total Area Required for Drive Installation .................................3-1Remended Air Flow Clearances for Complete Drive.......................3-2Remended Mounting Clearances for Power Modules......................3-7Verifying Power Module Input Ratings Match Supplied Power..................3-8Equipment Lifting ......................................................3-8Lifting the Complete Drive..............................................3-8Lifting the Input Filter Bay.............................................3-10Lifting the Power Module..............................................3-11Supporting the Power Module.............................................3-12Removing the Power Module Covers.......................................3-12Removing the Active Converter Power Module Control Cassette.................3-13Frame3 A Drives.…3-13Frame 3B Drives ...........................3-13Removing the Inverter Power Module Control Cassette........................3-14PowerFlex 700 Vector Control Cassette(standard)....................3-14PowerFlex 700S Phase II Control Cassette (optional)..............3-15Verifying the Drive's Watts Loss Rating.....................................3-16Installing the Vented Top Cover.............................3-16Determining Wire Routing for Control,Ground,Drive Input,and Motor Output.....3-163-16Frame 3B Drives.........................3-17Table of ContentsGrounding the Power Module.............................................3-22Ungrounded or Resistive Grounded Installations..............................3-22Disconnecting the Common Mode Capacitor...............................3-22Disconnecting the MOV from Ground....................................3-22Installing Input Power Wiring.............................................3-23Installing Transformers and Reactors (Not Remended)....................3-23Selecting/Verifying Control Transformer Voltage............................3-23Installing an External/Separate Input Disconnect............................3-25Installing Power Wiring from Input Filter Bay to the Power Module Bay.........3-25Installing Output Power Wiring ..........................................3-29Installing Mechanical Motor Overload Protection (Optional)..................3-29Installing Output Wiring from the Drive Output Terminals to the Motor..........3-29Installing Control Wiring from the Input Filter Bay to the Power Module Bay.......Frame 3A Drives.....................................................3-303-30Synchronization Connections for Frame 3A..................................3-34Coupled Power Modules...............................................334Control Synchronization Cable..........................................3-34Inverter-to-Converter DPI Communication Cable...........................3-35Synchronization Connections for Frame 3B..................................335Coupled or Stand-Alone Inverter Power Modules...........................3-35Control Synchronization Cable..........................................3-36Inverter-to-Converter DPI Communication Cable...........................3-37DPI Connections for Frame 3A and 3B Drives................................3-37Drive Connection Points......................................3-37External Door-Mounted HIM Connection (optional)...............3-39Coolant Loop Connections.....................................3-39Chapter 4Cooling Loop InstallationExplanation of Cooling Loop Types.........4-1Liquid-to-Liquid Heat Exchanger.........................................41Liquid-to-Air Heat Exchanger ..........................................4-34-4Remended Cooling Loops.............................................45Liquid-to-Liquid Heat Exchanger.........................................454-6Drive Coolant Requirements...............................................47Remended Coolants................................................4-7Corrosion Inhibitor..……47Biocide.............................................................4-8Drive Cooling Loop Specifications........................................4-8Cooling Loop Application Guidelines.......................................49Drive Coolant Connections.............4-10Frame 2 Drive or Frame 3A or 3B Power Module...........................4-10Frame 3A or 3B Complete Drive........................................4-11Chapter 5Programming and ParametersAffected 700 Vector Control Parameters......................................5-1Utility File...........................................................5-1Communication File.5-3Table of ContentsAffected 700S Phase II Control Parameters ..................................5-55-5Chapter 6TroubleshootingFaults and Alarms ......................................................6-16-1Frame 2 Drive LED Indicators ..........................................6-1Accessing Status Indicators of Powered Frame 3A and 3B Complete Drives ......6-2HIM Indication…6-3Manually Clearing Faults..................................................6-3Converter Faults.........6-4700 Vector Control Fault Descriptions.….……6-4700S Phase II Control Fault Descriptions.....................................6-5Alarm Descriptions (700S Phase II Control only).....................6-6Replacement of Door Filter of the Input Filter Cabi(Frames 3A and 3B)..........6-7Appendix ASupplemental Drive InformationAltitude .................................................................A-4Horsepower/Current Ratings...............................................A-5Watts LoSS..............................................................A-6Fuse and Circuit Breaker Ratings ..........................................A-6Fusing…A-6Circuit Breakers.......................................................A-6Appendix BFrame 2 SchematicRegenerative Drive Wiring Diagram with TB4 Connections-400/480V,3 Phase.....B-2Regenerative Drive Wiring Diagram without TB4 Connections-400/480V,3 Phase..B-4Appendix CFrame 3A and 3B SchematicsFrame 3A Regenerative Drive Wiring Diagram-400/480V,3 Phase...............C-2Frame 3A Regenerative Drive Wiring Diagram-600/690V,3 Phase ...............C-4Frame 3A Converter/Inverter Power Module Wiring Diagram-400/690V,3 Phase ..C-6Frame 3A Dual Inverter Power Module Wiring Diagram-400/690V,3 Phase.......C-8Frame 3B Regenerative Drive Wiring Diagram-400/480V,3 Phase .............C-10Frame 3B Regenerative Drive Wiring Diagram-600/690V,3 Phase..............C-12Frame 3B Active Converter Power Module Schematic-400/690V,3 Phase........C-14Frame 3B Inverter Power Module Schematic-400/690V,3 Phase................C-16IndexPrefaceOverviewThe purpose of this manual is to provide you with the basic informationneeded to install,start-up,and troubleshoot the PowerFlex 700LLiquid-Cooled AC Drive.For information on.See page…Who Should Use this Manual?P-1What Is Not in this ManualP-1Beference MaterialsP.2P-3General PrecautionsCatalog Number ExplanationP-5P-ZWho Should Use thisThis manual is intended for qualified personnel.You must be able to install,Manual?wire,and operate Adjustable Frequency AC Drive devices.In addition,youmust have an understanding of the parameter settings and functions.What Is Not in this ManualThe PowerFlex 700L User Manual is designed to provide only basicinstallation and start-up information.The following information is notincluded:PowerFlex 700L Active Converter Power Module InformationRegenerative PowerFlex 700L drives are equipped with a PowerFlex 700LActive Converter Power Module.For details on active converter I/O wiring,start-up,programming,and other related information,please refer to thePowerFlex 700L Active Converter Power Module User Manual (publicationPFLEX-UM002).PowerFlex 700 Vector Control Information(standard)For PowerFlex 700L drives equipped with Standard Vector Control,pleaserefer to the PowerFlex 700 Adjustable Frequency AC Drive User Manual-Series B(publication 20B-UM002)which provides I/O wiring,start-up,programming,and vector control encoder information.PowerFlex 700S Phase ll Control Information (optional)For PowerFlex 700L drives equipped with Optional 700S Phase II Control,please refer to the PowerFlex 700S High Performance AC Drive-Phase IIP-2OverviewControl User Manual (publication 20D-UM006)which provides I/Owiring,start-up,programming,and other related information.HIM (Human Interface Module)InformationFor an overview of the HIM operation,please refer to the PowerFlex 700Adjustable Frequency AC Drive User Manual-Series B(publication20B-UM002),or the PowerFlex 700S High Performance AC Drive -PhaseII Control User Manual (publication 20D-UM006).PowerFlex 7-Class Network Communication Adapter InformationFor PowerFlex 700L drives equipped with a work municationadapter,please refer to the adapter User Manual (publication20COMM-UM)for information on configuring and using I/O and explicitmessaging over the work.PowerFlex 700L Service InformationFor Frame 2 drive service information,please refer to the PowerFlex 700LLiquid-Cooled Adjustable Frequency AC Drive Frame 2 Hardware ServiceManual (publication 20L-TG002).For Frame 3A and 3B drive service information,please refer to thePowerFlex 700L Liguid-Cooled Adjustable Frequency AC Drive Frames 3Aand 3B Hardware Service Manual (publication 20L-TG001).Reference MaterialsYou can view or download publications at www.rockwellautomation./literature.To order paper copies of technical documentation,contact yourlocal Rockwell Automation distributor or sales representative.To find your local Rockwell Automation distributor or sales representative,visit www.rockwellautomation./locations.For information such as firmware updates or answers to drive-relatedquestions,go to the Drives Service Support website at www.ab./support/abdrives and click on the "Downloads"or Knowledgebase"link.The following publications provide general drive information:TitlePublicationWiring and Grounding Guidelines for Pulse Width Modulated (PWM)AC DrivesDRIVES-IN001Preventive Maintenance of Industrial Control and Drive System EquipmentDRIVES-TD001PowerFlex 70/700 Reference ManualPFLEX-RM001Safety Guidelines for the Application,Installation,and Maintenance of Solid State ControlSGI-1.1A Global Reference Guide for Reading Schematic Diagrams0100-2.10Guarding Against Electrostatic Damage8000-45.2OverviewP-3The following publications provide specific feedback card information forPowerFlex 700L drives with Optional 700S Phase II Control:TitlePublicationHi-Resolution(Stegmann)Feedback Option Card Installation Instructions for PowerFlex 700S DrivesResolver Feedback Option Card Installation Instructions for PowerFlex 700S Drives20D-HN002Multi-Device Interface Option Card Installation Instructions for PowerFlex 700S Drives20D-HN004The following publication provides information that is necessary whenapplying the 700S Phase II Control DriveLogixTM5730 Controller:TitlePublication20D-UM003The following publications provide information that is useful whenplanning and installing munication works:TitlePublication1786-5.7ControlNet Cable System Planning and Installation Manual1786-6.2.1ControlNet Fiber Media Planning and Installation Guide1756-TD008Manual ConventionsIn this manual we also refer to the PowerFlex 700L Liquid-Cooled ACDrive as drive,PowerFlex 700L or PowerFlex Drive.To help differentiate parameter names and LCD display text from othertext,the following conventions are used:Parameter Names appear in [brackets]-example:[DC Bus Voltage].-Display Text appears in“quotes''-example::“Enabled.”The following words are used throughout the manual to describe anaction:WordMeaningCanPossible,able to do somethingCannotNot possible,not able to do somethingMayPermitted,allowedMustUnavoidable,you must do thisShallRequired and necessaryShouldRemendedShould NotNot remendedP4OverviewGeneral PrecautionsATTENTION:This drive contains ESD (Electrostatic Discharge)sensitive parts and assemblies.Static control precautions arerequired when installing,testing,servicing or repairing thisassembly.Component damage may result if ESD controlprocedures are not followed.If you are not familiar with staticcontrol procedures,refer to Allen-Bradley publication 8000-4.5.2,"Guarding Against Electrostatic Damage"or any other applicableESD protection handbook.ATTENTION:An incorrectly applied or installed drive canresult in ponent damage or a reduction in product life.Wiringor application errors,such as undersizing the motor,incorrect orinadequate AC supply,or excessive ambient temperatures mayresult in malfunction of the system.ATTENTION:Only qualified personnel familiar with adjustablefrequency AC drives and associated machinery should plan orimplement the installation,start-up,and subsequent maintenanceof the system.Failure to ply may result in personal injury and/or equipment damage.ATTENTION:To avoid an electric shock hazard,verify that thevoltage on the bus capacitors has discharged pletely beforeservicing.After removing power to the drive,wait 5 minutes forthe bus capacitors to discharge.Measure the DC bus voltage at theDC+and DC-TESTPOINT sockets on the drive or power module.See Eigure 2.15 for Frame 2,Figure 3.25 for Frame 3A,or Figure3.27 for Frame 3B.The voltage must be zero.ATTENTION:Risk of injury or equipment damage exists.DPIhost products must not be directly connected together via 1202cables.Unpredictable behavior can result if two or more devicesare connected in this manner.