This information summarizes the changes to the PowerFlex 700S HighPerformance AC Drive-Phase II Control User Manual,publication20D-UM006,since the August 2006 release.ChangeSee Page...23Feedback boards on drives manufactured before June 2006.The following new parameters were added for firmware versions 4.001:31-3115459 [ldsCompCoeff Mof]1166 [EGR Pos Presef]4611124 [Home Actual Pos]4621155 [Heidn VM Pos Ref544[External DB Resl586 [ldsCmd Slew Rate]587589[Err Count Lmt]1163 EGR Div]5905911179 [MC Gene ric 10]The following parameters were updated for firmware version 4.001:515 [FVC Tune Config]161533263553[Slip Slew Rate]829 [Dig In5 Sel1000 [UserFunct Enable]2671122 [Home Speed]277314 [VPL Firmware Rev]1136 [PPMP Rev Spd Lim]360 [Min Flux]793 [Xsync In 3]1138 [PPMP Over Ride]794nc0t31145 [PPMP TP Select]510 [FVC Mode Config]Added the "Electronic Gear Rafio"Group to the User Function file3-14Added required encoder PPR rating valuesA4Updated the"Inputs Outputs-Digital'block diagram to reflect new valuesB11Added the new "Virtual Master Encoder"block diagramB19Updated the"User Functions 2"block diagramB21Updated parameter names in the"Inverter Overload IT"block diagramB25Added an"Application Note"regarding Motor Overload Memory RetentionC6Performance AC Drive-Phase II Control User Manual,publication20D-UM006,since the March 2006 release.ChangeSee Page...Updated the Catalog Number ExplanationPretace-5Added a note for Frame 6 power terminals connecfionsAdded a note to indicate that the Analog Inputs are not isolated124Added note referencing "Cable Tuning Tests"to Par 268 [Resolvero Cnig]3-42Added bit 14 to Pars 322 [Excepfion Event3],325 [Fault Status 3],and 328 [Alarm Status3]3-49Added a note for value 1"FOC 2"for Par 485 [Motor Ctrl Mode]370Updated Par 796 [Posit Gear Ratio]to be linkable3-94soc-3ChangeSee Page...Updated the descripfion for opfions 34 "UserGen Selo"-37"UserGen Sel3"for Pars 825-8303107Added new fault code 79"HiHP Bus Data"411Updated the Bus Overvoltage Trip levelsA-1Added information on DPI device limitationsA6Update the "Drive,Fuse Circuit Breaker Rafings"tablesUpdated the DriveLogix-Mofion Control Block DiagramUpdated wiring diagram for Rotary Encoder connecfionsF4,H4Added new Appendix for SynchLink SpecificationsK-1This information summarizes the changes to the PowerFlex 700S HighPerformance AC Drive-Phase II Control User Manual,publication20D-UM006,since the September 2005 release.ChangeSee Page...1-12Updated the Terminal Block specificafions for digital input leakage current124Updated the HIM Start Up Menu diagram21Updated the Min/Max.values for parameter 75 [Rev Speed Limif]Updated the Min/Max.values for parameter 76 [Fwd Speed LimifAdded values 9 and 10 to parameter 150 [Logic State Mach]324Added value 8 to parameter 165 [Tune Test Status]335Changed parameter 321 Exception Event2]/bit 14 to a non-onfigurable alarmChanged parameter 322 [Exception Event3]/bit 11,12,13,21 and 28 to a non-configurablealarms348Changed parameter 325 [Fault Status 3]bit 21 to Drive Homing"and bit 28 to "-12v Pwr"3-49Changed parameter 327 Alamm Status 2]/bit 14 to a on-oonigurable alarmChanged parameter 328 [Alarm Status 3]bit 21 to Drive Homing"and bit 28 to"/-12v Pwr"349Added values 45,46 and 47 to parameter 347 [Drive OL TP SellAdded values 20-52 to parameter 357 Curr Ref TP Sell354Changed bit 3 to"FastFluxDsbr'for parameter 510 [FVC Mode Config]372Changed bit 3 to"FastFluxDsbl'for parameter 513 [V/Hz Mode Config]373Updated the default and Min./Max.values for parameter 532 [Maximum FrequencyChange bit 18 to"Vgs Reg Act"for parameter 555 [MC Status]Added bit 9 "Watch Fb Arm"and bit 10"Watch FbPosit"to parameter 691 [Motn EventStatus]3-84Added bit 7"Watch Fb Rev"to parameter 692 [Motn Event CtrllUpdated Parameter 554 LED Status]to include a descripfion377Updated the descripfion for bit 7"AbsoluteMode"of parameter 740 [Position Control]390311448Added new event 86"Drive Homing"411Added new event 93"+/12volt Power Alarm"411Updated the Specifications table for C-tick Agency Certification,drive sound levels,and enooderUpdated the Drive,Fuse Circuit Breaker Ratings tables.A-17Updated wiring diagram for Rotary Encoder connecfions.H-4Added new Appendix for ATEX approved PowerRlex 700S Phase ll Drives in Group ll Category (2)applications with ATEX approved motorsThis information summarizes the changes to the PowerFlex 700S HighPerformance AC Drive-Phase II Control User Manual,publication20D-UM006,since the August 2005 release.ChangeSee Page...The following new parameters were added for firmware versions 3.01:3-13115[Selected SpdRefB]733 [PLL FiltPositOut]54734735 [PLL SpeedOut Adv]120【囹LAT Dwell Time]1120 [Home Accel Timel341[Mtr I2T Count]849 [Dig Out1 OffTime]1121 [Home Decel Time]3685335511125 [DC Brake Levell5521126 [DC Brake Timel553[Slip Slew Ratel1130 [PPMP Pos Command]554ILED Status]669712[Write Mask Acf]1133 [PPMP Scaled Cmd]713714[Port Mask Act]1135 [PPMP Status]7177191101 [AddSub 2 Add]1138 [PPMP Over Ride]7201139 [PPMP Accel Time]7211103 AddSub2Resu出]1140 [PPMP Decel Time]7231105 [AddSub 3 Add]1142 [PPMP Spd Output]724725726[PLL EPR Output]1145 [PPMP TP Select]727728[PLL Ext Spd Ref]729730[PLL LPFilter BW]1151 [DInt2Real2 Scale]731[PLL Posit Out]ChangeSee Page...The following parameters were updated for firmware version 3.01:313-115814129414[BrakeBus Cnt血]110[S peed/To rqueMode]416132417[Brake Watts]829147FW Functions En]420[Pwr Strct Mode]830149150466905153Control Options]475906157165[Tune Test Status]490908 [SL Rx DirectSel2]222510909223511910224TachSwitch Level]512[PMag Mode Config]911[SL Tx DirectSelo]259514263549 [Vuv Fdbk Offset]913 [SL Tx DirectSel2]264550266Heidn Enodr Type]1000 [UserFunct Enable]306322742[Position Ret Sel325Fault Status 3]777328796The following new fault codes were added for firmware version 3.0176HiHP HardwareVer957796Updated and new Control Block Diagrams1This information summarizes the changes to the PowerFlex 700S HighPerformance AC Drive-Phase II Control User Manual,publication20D-UM006 since the August 2004 release.ChangeSee Page...URL for Rockwell Automafion Technical Support addedPretace-2Catalog Number Explanation updatedPreface-5DIP Switch Settings table updated130The following new parameters were added for firmware versions 2.03 and 2.04:31-311542erkl33248398333484VPL Mem Link Flf9334513107Slip RPM Meter362Current Limit Gain527Start/Acc Boost]135[Skip Speed 1][Ki Current Limit]528137Skip Speed 2364529Break Voltage]:138471530[Skip Speed Band]473531[Maximum Voltage170474532[Maximum Frea]263HeidenhainO Cnfg]475MC FaultTPSelect]541264476542[SrLss Volt Comp]265[Heidn Mkr Offset]478545266Heidn Encdr Type]479VPL Mem Address]546Bus Reg Kp480547[Bus Reg Kd[Linear1 Config]481[VPL Mem Data Flt]548Bus Reg ACR Kp482wing parameters were updated for firmware versions 2.03 and 2.04:153Drive OL TP Sell830466MC TP1 Select905[SL Rx CommFormat][Heidn Encdr Type]787[Xsync Gen Period]906[SL Rx DirectSelo]268907272826[Dig In2 Sel908[SL Rx DirectSel2]316SynchLink Status827909322[Exception Event38281000 [UserFunct Enable]328829Added new fault codes and descriptions/actions45Updated and New Control Block DiagramsB-1Updated "HIM Overview"to include HIM menu chart and steps for viewing,editing and linkingparameters using the HIMImportant User Information.........1-2Summary ofManual Updates ...................ChangesPrefaceOverviewWho Should Use This Manual ......What Is Not In This Manual .............Remended Documentation.............P-1P-3Drive Frame Sizes.......................................................P-3General PrecautionsCatalog Number Explanation..............................................Catalog Number Explanation,Continued ..........................Chapter 1Installation/Wiring1-1Opening the Drive Covers................................................1-2Mounting Clearances....................................................1-3Operating Temperatures ...............................................AC Supply Source Considerations..........................................1-3Unbalanced,Ungrounded or Resistive Grounded Distribution Systems...........1-41-4Grounding Requirements…·1-5Remended Grounding Scheme..............1-5Shield Termination SHLD.............................................1-5RFI Filter Grounding.…1-6Fuses and Circuit Breakers.........................................1-6Power Wiring..................1-6Power Cable Types Acceptable for 200-600 Volt Installations............1-7Motor Cable Lengths............................................1-9Power Terminal Blocks..........................................1-9Cable Entry Plate Removal.......................................1-9Power Wiring Access Panel Removal......................................1-9Single-Phase Input Power...............................................1-9AC Input Phase Selection (Frames 5 6 Only).............................1-10Cooling Fan Voltage...........................1-10Selecting/Verifying Fan Voltage (Frames 5 &6 Only)........................1-10Important Common Bus (DC Input)Application Notes.......................1-12Dynamic Brake Resistor Considerations...................................1-15Using Input/Output Contactors...……1-16Using PowerFlex 700S Drives with Regenerative Power Units...........1-16Regenerative Unit to Drive Connections.............................1-16Disconnecting MOVs and Common Mode Capacitors....................1-171-20ATEX Approved Drives and Motors......................................1-21Wiring the Main Control Board I/O Terminals..............................1-21Auxiliary Power Supply (High Power Only)...............................1-231-23Main Control Board I/O Configuration Settings.............................1-2921-30Low Voltage Directive (73/23/EEC)......................................1-301-30General Notes……1-31Essential Requirements for CE Compliance................................1-31Chapter 2Start-UpPrepare for Drive Start-Up..……2-1Before Applying Power to the Drive.......................................2-12-3Assisted Start-Up..................2-6Chapter 3Programming and ParametersAbout Parameters........................................................3-1How Parameters are Organized.............................................3-3Parameter Data in Linear List Format.......................................3-15Parameter Cross Reference By Name....................................3-118Chapter 4Troubleshooting4-14-14-2Precharge Board LED Indications.........................................4-3HIM Indication……4-4Manually Clearing Faults..................................................4-44-4Fault/Alarm Descriptions........4-5Appendix ASupplemental InformationChapterObjectives.......................................................A-IDPI Communication Configurations.........................................A-5Typical Programmable Controller Configurations.............................A-5Logic Command Word..................................................A-5Logic Status Word.....................................................A-6DPI Device Limitations.................................................A-6Drive Ratings...........................................................A-7Drive Fuse Circuit Breaker Ratings.......................................A-17EuseSize...........................................................A-17FseType...........................................................A-17List of Motors with Compatible Thermistor Ratings...........................A-31A-32Drive Frame Size to HP/kW Ratings Cross Reference..........................A-33Approximate Dimensions................................................A-34Appendix BControl Block DiagramsList of Control Block Diagrams............................................B-1Diagram Conventions and Definitions.......................................B-2Appendix CApplication NotesInput Voltage Range/folerance.............................................C-2FieldOriented Control.................................................C-3Permanent Mag Control..............................................C-4Volts/Hertz Control-v2.003 and later............C-4Motor Overload................C-5Setting Parameter 338 [Mtr I2T Spd Min]..................................C-5Motor Overload Memory Retention Per 2005 NEC...........................C-6Stop Dwell Time.…C-7C-8C-8Appendix DHIM OverviewExternal and Internal Connections..........................................D-1LCD Display Elements...................................................D-2ALT Eunctions..........................................................D-2Viewing and Editing Parameters............................................D-5D-5Numeric Keypad Shortcut...........D-6Linking Parameters..................D-6Establishing A Link....................Removing/Installing the HIM...................D-7Appendix EPowerFlex 700S 2nd Encoder Feedback Option CardE-1E-12nd Encoder Feedback Option Card Specifications...........................E-1Wiring and Configuring the Second Encoder Option Card.......................E-2Dip Switch Settings....................................................Appendix FPowerFlex 700S Stegmann Hi-Resolution Encoder Feedback OptionSpecifications ...............................................................Stegmann Hi-Resolution Feedback Option Card Specifications.................SupportedEncoders....................................................F-14Wiring the Stegmann Hi-Resolution Feedback Option Card to an Encoder...........F-2Appendix GPowerFlex 700S Resolver Feedback Option CardChapter Objectives.......................................................G-1Specifications...........................................................G-IResolver Feedback Option Card Specifications..............................G-1Compatible Resolvers..................................................G-1Remended Cable...................................................G-2Wiring the Resolver Feedback Option Card to a Resolver........................G-3Appendix HPowerFlex 700S Multi-Device Interface(MDI)Option CardSpecifications...........................................................H-1MDI Option Card Specifications..........................................H-1Linear Sensors........................................................H-IRotary Encoders…H-2Remended Cables....................................................H-2Wiring the MDI Option Card...............................................H-3Appendix IPowerFlex 700S Permanent Mag Motor SpecificationsCompatible Permanent Mag Motors.......................................Appendix JInstructions for ATEX Approved PowerFlex 700S,Phase ll Drives in Group ll Category(2)Applications with ATEX Approved MotorsJ-1Motor Requirements··J-1J-2Drive Hardware Configuration................J-4Verify Operation .............................................J-4Appendix KSynchLinkTM Board for PowerFlex@700S Drives with Phase ll ControlWhat is SynchLink?......................................................K-IIndex