Table of ContentsPage4Combining the individual ponents.234.14.1.1Ambient and operating conditions.234.12Control cabi design and cooling.254.1.3Compatibility with foreign matters..2642Mechanical project planning.742.1Mounting positions of ponents.................................................2742228XCS1-W0100…28Dimensional drawing.......................28Dimensions,mass,insulation...........28Temperatures,cooling,power dissipation,distances.29XCS1-W0210.…31Dimensions,mass,insulation...........31Temperatures,cooling,power dissipation,distances.32XCS1-W0280.…34Dimensional drawing..........34Dimensions,mass,insulation.34Temperatures,cooling,power dissipation,distances..3542.3XMS.37XMS1-W0054..W0090.…37Dimensional drawing........37Dimensions,mass,insulation.......38Temperatures,cooling,power dissipation,distances.38Mounting positions of ponents.....39XMQ…40XMMQ1-WQ001…40Dimensional drawing...........40Dimensions,mass,insulation.......Temperatures,cooling,power dissipation,distances.42Mounting positions of ponents.....43XMQ1-WQ002...44Dimensional drawing........44Dimensions,mass,insulation........45Temperatures,cooling,power dissipation,distances.46Mounting positions of ponents....474.3Electrical project planning...484.3.1Overall connection diagram XCS1...484.32Overall connection diagram XMS1.......494.3.3Overall connection diagram XMQ1-WQ001.504.3.4Overall connection diagram XMQ1-WQ002.514.3.5Symbols (connection diagram)........524.3.6Project planning of control voltage....53Control voltage for drive systems.53Sizing the control voltage supply.53Bosch Rexroth AG R911390471_Edition 03Table of ContentsPageDetermining the power requirements.53Requirements on the 24V power supply unit.54Installing the 24V supply..............554.3.7Mains connection…57Operation with mains contactor..57Operation without mains contactor.........594.4Acceptance tests and approvals.........604.4.1UL/CSA certification..........60Condition as supplied,identification,transport and storage.615.1Condition as Supplied615.1.1Factory testing.……Voltage testing and insulation resistance testing..........615.1.2Customer testing…615.2625.2.162Positions of the plates.......62Type plate.63Additional plate.…..................63Warning labels.…64Warning labels (bilingual).........655.3Transporting the ponents.....665.4Storing the ponents.......676Mounting and installation.....................696.1Information on control cabi mounting........696.2目ectrical connection.…706.2.1Overall connection diagram.706.2.2Required dielectric strength of the connected lines.76.2.3Positions of the connection points......70Power section connection points..............71XMQ1-WQ001…73XMQ1-WQ002.…7475Control section connection points................76BASIC single-axis.…76BASIC four axes..…776.2.4On-board connection points....78Equipment grounding conductor.........78XD01,mains connection......................80Important notes..…XD01,mains connection (35 mm2).....80XD01,mains connection (120 mm2).81XD02,L+L-,DC bus connection................82R911390471_Edition 03 Bosch Rexroth AGTable of ContentsPageFunction,pin assignment.82Loading capacity..…83XD03,motor connection......84Motor connection:Overview....8484XD03,motor connection (10 mm2).86XD03,motor connection (16 mm2)...........87XD03,motor connection (35 mm2).....88XD03,motor connection (120 mm2).89XD04,external braking resistor...........----------91XD10,24 V supply (control voltage)...........93XG02,Bb relay contact....94XG03,motor temperature monitoring and motor holding brake ......95XG03(2.5mm3.….96XG03(1.5mm3...97XG31,digital inputs,digital outputs,analog input............98XG41,safety technology Safe Torque ff.99XG20,digital motor encoder connection...............101XF21 P1,XF22 P2,munication (M8)........102XZ03,hybrid connection(motor,motor temperature monitoring and motor holding brake)........10362.5Optional connection points........106XG21,motor encoder EC(multi-encoder)connection...106Technical data of the ponents.1077.1XCS1-W0100 power section..........1077.1.1Control voltage.…1077.121087.13DC bus.....1097.141097.1.5Inverter..…11072XCS1-W0210 power section.........11172.1Control voltage.…111722Mains voltage.........11272.3DC bus…11372.4Extemal braking resistor........11372.511473XCS1-W0280 power section............1157.3.1Control voltage.1157.32Mains voltage.1167.3.3DC bus..1177.3.41177.3.511874XMS1 power section.…11974.1Control voltage.…119Bosch Rexroth AG R911390471_Edition 03Table of ContentsPage7.4.2DC bus........1207.4.3Inverter.......1217.5XMQ1-WQ001 power section.1237.5.1Control voltage.1237.5.2DC bus.…1247.5.3Inverter.........1257.6XMQ1-WQ002 power section.1267.6.1Control voltage........1267.6.2DC bus.…1277.6.3Inverter.......128Technical data of the connection points....1298.11298.1.1Digital inputs type A (standard)1298.1.2Digital inputs (probe)130Digital inputs type B (probe)1308.1.3Digital inputs (safety technology).....1318.2Digital outputs.…1328.2.1Digital outputs (standard)....1328.2.2Digital outputs(safety technology)......1338.3Multi-encoder.1358.3.1Encoder systems,pin assignment.......1358.3.2IndraDyn S motors(12 V supply voltage).1368.3.3HIPERFACE®(I2 V supply voltage).…1378.3.4Resolvers without encoder data memory...1389Diagnostic display..1399.1PF01 LED (Device State).1399.2Sercos/EtherCAT......1429.2.1Display elements..1429.2.2Port LED.…143EtherCAT..1431439.2.3Diagnostic LED.144EtherCAT.14414510Accessories,additional ponents.14710.1Accessories............14710.1.1XAS2,shield connection.147Type code............147Shield connection.........148XAS2-001-001-NN..148XAS2-001-002-NN.....149XAS2-002-001-NN...…150R911390471_Edition 03 Bosch Rexroth AGTable of ContentsPageXAS2-002-002-NN151XAS2-003-001-NN.152XAS2-003-002-NN..153XAS2-004-001-NN154XAS2-004-002-NN.15510.1.2XAS5,snap-on ferrite..........156Type code.156Snap-on ferrite(XAS5-001/-002).15610.2Additional ponents....16010.2.1XNF mains filter....…160Type code...160Mechanical data XNF..............161Dimensions...…161Connection.........162Electrical data XNF16310.2.2HLR01 braking resistor...165General information.........165Technical data HLR01.1 for XCS1-Wo100..65Technical data HLR01.1 for XCS1-W0210166Installation and mounting.168HLR01.1 braking resistors,type of construction N (version for free assembly).........................169Fixed resistor IP 20 type A.169Steel-grid fixed resistor IP 20 type B......170Steel-grid fixed resistor IP 20 type C..17111Environmental protection and disposal.....17211.1Environmental protection.....17211.217212Service and support....…174Index.…175Bosch Rexroth AG R911390471_Edition 031/181System presentation1System presentation1.1ctrlX DRIVE range1.1.1OverviewXCS1L+3)A1L2。本A2A3L-1)4)6)Mains input with rectifier23Braking transistorOptional external braking resistorDC bus capacitancesInverter stage with output to motorDC bus connectionBlock diagramTab.1-1:XCS1XMS10A1A20A31)DF000249v01nn.FH11Inverter stage with output to motorDC bus connectionBlock diagramTab.1-2XMS1R911390471_Edition 03 Bosch Rexroth AG2181System presentationXMQ1-WQ0014-axis inverterL2)3)4)5)Inverter stage axis 1 with output to motorInverter stage axis 2 with output to motorInverter stage axis 3 with output to motor4Inverter stage axis 4 with output to motorDC bus connectionFig.1-3:Block diagramTab.1-3:XMQ1-WQ001XMQ1-WQ0024-axis InverterL+3)4)5)_FH111)Inverter stage axis 1 with output to motorInverter stage axis 2 with output to motorInverter stage axis 3 with output to motorInverter stage axis 4 with output to motorDC bus connectionFig.1-4:Block diagramTab.1-4:XMQ1-WQ001Bosch Rexroth AG R911390471_Edition 033/181System presentation1.2System configuration1.2.1System ponentsDrive controllers13Example:XCS1-Wo0 54ABN -01NE8TOECNN-SO1RSN 2NN N2DNNProduct 1):2:C=Feeding converter;M=Inverter3:S=1-axis;Q=4-axis4:1=1stgeneration②Cooling type:W Air,internalMaximum current:XCS1·0100=100A(example)Maximum currents:100.210.280XMQ1Q001=54A/36A+20A/10AQ002=100A/70A+36A/10ADegree of protection,Input voltage:XCS1A=P20,3×AC200..500V+10%-15%XMQ1XMS1·A=IP20,750VDCOther design:B=Integrated braking transistorN=NoneMotor connector set:A With motor,brake,temperature connectorB With brake,temperature connectorN=Without01 BasicControl panel:N=WithoutR911390471_Edition 03 Bosch Rexroth AGSystem presentation1234Example:XCS 1-W005 4ABN -01NESTOECN N-SO1RSN 2NNN2DNN①Communlcation option:E8 Sercos EtherCAT with M8Option 1 (safety technology):TO STOEC=Multi-encoder interfaceNN=Not equippedOption 3:NN Not equippedS=Standard axis controlFirmware version:01 Version 01RS =Standard(current release)N=Unrestricted export(maximum output frequency 599 Hz)Protocol-munication:2=EtherCAT(SoE目Technology functions:NNN NoneN=StandardP=Premium1 Scope of functions 52=Scope of functions 103=Scope of functions 154 Scope of functions 205=Scope of functions 256=Scope of functions 307=Scope of functions 358=Scope of functions 409=Scope of functions 45Bosch Rexroth AG R911390471_Edition 03