Table of ContentsPage4Combining the individual ponents..234.14.1.1Ambient and operating conditions.234.12Control cabi design and cooling..254.1.3Compatibility with foreign matters..2642Mechanical project planning.2742.1Mounting positions of ponents.........2742228XCS1-W0100…28Dimensional drawing...............28Dimensions,mass,insulation.............28Temperatures,cooling,power dissipation,distances.29XCS1-W0120.…31Dimensions,mass,insulation............Temperatures,cooling,power dissipation,distances.32XCS1-W0210…34Dimensional drawing.........34Dimensions,mass,insulation.34Temperatures,cooling,power dissipation,distances...35XCS1-W0250....Dimensional drawing37Dimensions,mass,insulation......37Temperatures,cooling,power dissipation,distances..38XCS1-W0280….40Dimensional drawing.......40Dimensions,mass,insulation......Temperatures,cooling,power dissipation,distances.42.3XMS.43XMMS1-W0006..W0036...43Dimensional drawing.......43Dimensions,mass,insulation.........44Temperatures,cooling,power dissipation,distances.45Mounting positions of ponents....46XMS1-W0054..W0090..46Dimensional drawing.........46Dimensions,mass,insulation......47Temperatures,cooling,power dissipation,distances.47Mounting positions of ponents....48424XMD.49XMD1-W0606..W2323.49Dimensional drawing…49Dimensions,mass,insulation.......50Temperatures,cooling,power dissipation,distances.50Mounting positions of ponents.5152Bosch Rexroth AG R911386579_Edition 03Table of ContentsPageDimensional drawing......52Dimensions,mass,insulation.....53Temperatures,cooling,power dissipation,distances.53Mounting positions of ponents.544.3目ectrical project planning.…554.3.1Overall connection diagram XCS1...........554.3.2Overall connection diagram XMS1.564.3.3Overall connection diagram XMD1-W0606...W2323.574.3.4Overall connection diagram XMD1-W5454/-W7070......584.3.5Symbols (connection diagram).........594.3.6Project planning of control voltage.....60Control voltage for drive systems...............60Sizing the control voltage supply.............60Determining the power requirements.60Requirements on the 24V power supply unit.61Installing the 24Vsupply.624.3.7Mains connection.............65Operation with mains contactor.65Operation without mains contactor...........................674.4Acceptance tests and approvals................-m.m....684.4.1685Condition as supplied,identification,transport and storage.695.1Condition as supplied695.1.1Factory testing..…69Voltage testing and insulation resistance testing..695.1.2Customer testing..…695.2.705.2.1Plates......70Positions of the plates.70Type plate.….71Additional plate.....71Warning labels.…72Warning labels (bilingual).735.3Transporting the ponents...745.4Storing the ponents.......756Mounting and installation......776.1.......................................776.2日ectrical connection.…786.2.1Overall connection diagram.786.2.2Required dielectric strength of the connected lines.786.2.3Positions of the connection points.79Power section connection points..8080R911386579_Edition 03 Bosch Rexroth AGTable of ContentsPageXMD1.82XMS1.....Control section connection points.85BASIC single-axis.…85BASIC double-axis.…8662.4On-board connection points.........87Equipment grounding conductor.87XD01,mains connection...........89Important notes...............89XD01,mains connection(35 mm2).89XD01,mains connection(120 mm2)..............XD02,L+L-,DC bus connection.91Function,pin assignment....91Loading capacity.92XD03,motor connection.93Motor connection:Overview...............93Important notes..93XD03,motor connection (10 mm2)........95XD03,motor connection(16 mm2)....96XD03,motor connection(35 mm2)....97XD03,motor connection (120 mm2)............98XD04,external braking resistor........100XD10,24 V supply (control voltage)...102XG02,Bb relay contact..103XG03,motor temperature monitoring and motor holding brake .................104Important notes.104105XG31,digital inputs,digital outputs,analog input..107XG41,safety technology Safe Torque Off.108XG20,digital motor encoder connection110XF21 P1,XF22 P2,munication (RJ-45)111XZ03,hybrid connection(motor,motor temperature monitoring and motor holding brake)........11362.5Optional connection points.116XG21,motor encoder EC (mulfi-encoder)connection1167Technical data of the ponents1177.1XCS1-W0100 power section.......1177.1.1Control voltage.…1177.12Mains voltage........1187.13DC bus.........1197.141197.1.512072XCS1-W0120 power section..12172.1Control voltage...................121Bosch Rexroth AG R911386579_Edition 03Table of ContentsPage7.2.2Mains voltage..1227.2.3DC bus.1237.2.41237.2.5Inverter....1247.3XCS1-W0210 power section.1257.3.11257.3.2Mains voltage.…1267.3.3DC bus.........1277.3.41277.3.5Inverter........1287.4XCS1-W0250 power section.1297.4.1Control voltage................1297.4.2Mains voltage.…1307.4.3DC bus.....1317.4.41317.4.51327.5XCS1-W0280 power section....1337.5.1Control voltage.…1337.5.2Mains voltage....…1347.5.3ssm..-..1357.5.4Extemal braking resistor..1357.5.51367.6XMS1 power section............1377.6.1Control voltage.…1377.6.2DC bus.…1387.6.31397.7XMD1 power section.1427.7.1Control voltage.…1427.7.2DC bus.…1437.7.3Inverter..........144Technical data of the connection points1458.1Digital inputs.…1458.1.1Digital inputs type A(standard).1458.1.2Digital inputs (probe)....146Digital inputs type B(probe)....1468.1.3Digital inputs (safety technology).1478.2Digital outputs.…1488.2.1Digital outputs (standard).......1488.2.2Digital outputs(safety technology)1498.3Multi--encoder...…1518.3.1Encoder systems,pin assignment.....1518.3.2IndraDyn S motors(12 V supply voltage)1528.3.3HIPERFACE(12 V supply voltage)......1538.3.4Resolvers without encoder data memory..154R911386579_Edition 03 Bosch Rexroth AGMTable of ContentsPageDiagnostic display.…1559.1Pf01LED(Device State)…1559215892.1Display elements.…158922159EtherCAT..15915992.3Diagnostic LED..…160EtherCAT.16016110Accessories,additional ponents....................16310.116310.1.1 XAS2,shield connection..........163Type code163164XAS2-001-001-NN.164XAS2-001-002-NN.165XAS2-002-001-NN.166XAS2-002-002-NN.167XAS2-003-001-NN..........c..........m168XAS2-003-002-NN.169XAS2-004-001-NN.170XAS2-004-002-NN..17110.1.2XAS5,snap-on ferite172Type code.....172Snap-on ferrite (XAS5-001/-002)..................17210.2Additional ponents.........17610.2.1XNF mains filter..…176Type code.....176Mechanical data XNF177Dimensions..177C0 nnection.…17817910.2.2181General information............................................181Technical data HLR01.1 for XCS1-Wo100.181Technical data HLR01.1 for XCS1-Wo2101.82Installation and mounting.......184HLR01.1 braking resistors,type of construction N(version for free assembly)................185Fixed resistor IP 20type A..85Steel-grid fixed resistor IP 20 type C.187Table of ContentsPage11Environmental protection and disposal18811.1Environmental protection.18811212Service and support...................190Index......191R911386579_Edition 03 Bosch Rexroth AGBosch Rexroth AG R911386579_Edition 031/197System presentation1System presentation1.1ctrlX DRIVE range1.1.1OverviewXCS1L+3)A1L2。本A2A3L-1)4)6)Mains input with rectifier23Braking transistorOptional external braking resistorDC bus capacitancesInverter stage with output to motorDC bus connectionBlock diagramTab.1-1:XCS1XMS10A1A20A31)DF000249v01nn.FH11Inverter stage with output to motorDC bus connectionBlock diagramTab.1-2XMS1R911386579_Edition 03 Bosch Rexroth AG2/197System presentationXMD12-axis inverterL+2A31)3)Inverter stage axis 1 with output to motorInverter stage axis 2 with output to motor3DC bus connectionFg1-3Block diagramXMD1Bosch Rexroth AG R911386579_Edition 03