4/546ctrlX DRIVE4 Combining the individual ponents55554.1.1 Ambient and operating conditions...........................554.1.2Control cabi design and cooling system....................574.1.3Compatibility with foreign materials.........................58594.2.1Mounting positions of ponents..........................5960Dimensional drawing............................60Dimensions,mass,insulation.....................60Temperatures,cooling,power dissipation,distances...604.2.362Dimensional drawing............................62Dimensions,mass,insulation ....................62Temperatures,cooling,power dissipation,distances...624.2.464Dimensional drawing............................64Dimensions,mass,insulation ....................64Temperatures,cooling,power dissipation,distances ..644.2.56666Dimensions,mass,insulation.....................66Temperatures,cooling,power dissipation,distances...664.2.66868Dimensions,mass,insulation.....................68Temperatures,cooling,power dissipation,distances...6870Dimensional drawing............................70Dimensions,mass,insulation ....................70Temperatures,cooling,power dissipation,distances...704.2.87272Dimensions,mass,insulation.....................72Temperatures,cooling,power dissipation,distances...724.2.9747474Temperatures,cooling,power dissipation,distances...7476Dimensional drawing............................76Dimensions,mass,insulation.....................76Temperatures,cooling,power dissipation,distances...77Bosch Rexroth AGR911386579,Edition145/5464.2.1179Dimensional drawing............................79Dimensions,mass,insulation ....................79Temperatures,cooling,power dissipation,distances...794.2.1281Dimensional drawing............................81Dimensions,mass,insulation.....................81Temperatures,cooling,power dissipation,distances...8183Dimensional drawing ...........................83Dimensions,mass,insulation.....................83Temperatures,cooling,power dissipation,distances...8385Dimensional drawing............................8585Temperatures,cooling,power dissipation,distances...8587Dimensional drawing............................87Dimensions,mass,insulation.....................87Temperatures,cooling,power dissipation,distances...878989Dimensions,mass,insulation.....................89Temperatures,cooling,power dissipation,distances...8991Dimensional drawing............................9191Temperatures,cooling,power dissipation,distances...914.2.189393Dimensions,mass,insulation.....................93Temperatures,cooling,power dissipation,distances...9395Dimensional drawing..··9595Temperatures,cooling,power dissipation,distances...9597Dimensional drawing............................97Dimensions,mass,insulation ....................97Temperatures,cooling,power dissipation,distances...97999999Temperatures,cooling,power dissipation,distances ..99R911386579,Edition14Bosch Rexroth AG6/546ctrlX DRIVE4.2.22102Dimensional drawing............................102Dimensions,mass,insulation.....................102Temperatures,cooling,power dissipation,distances...1024.2.23105Dimensional drawing............................105Dimensions,mass,insulation.....................105Temperatures,cooling,power dissipation,distances ..105108108Dimensions,mass,insulation ....................108Temperatures,cooling,power dissipation,distances...108111Dimensional drawing............................111111Temperatures,cooling,power dissipation,distances ..111114Dimensional drawing............................114Dimensions,mass,insulation ....................114Temperatures,cooling,power dissipation,distances...1144.2.27117117Dimensions,mass,insulation.....................117Temperatures,cooling,power dissipation,distances...117120Dimensional drawing............................120Dimensions,mass,insulation.....................121Temperatures,cooling,power dissipation,distances...1214.3 Electrical project planning........................................1234.3.1Overall connection diagram XCS*-W0010/W0023...............1234.3.2Overall connection diagram XCS*-*0054/*0070................1244.3.3Overall connection diagram XCS*-*0090......................1254.3.4Overall connection diagram XCS*-Wo1xx.....................1264.3.5Overall connection diagram XCS*-*02xx/*03xx.................1274.3.6Overall connection diagram XCD............................1284.3.7Overall connection diagram XMS*-W0006...W0036..............1294.3.8Overall connection diagram XCS*-W0054/W0090...............1304.3.9Overall connection diagram XMS*-*0100...*0375...............1314.3.10 Overall connection diagram XMD*-W0606...W3636.............1324.3.11Overall connection diagram XMD*-*5454/-*7070................1334.3.12Overall connection diagram XVR*-W0019.....................1344.3.13Overall connection diagram XVR*-W0048 ...W0100.............1354.3.14 Overall connection diagram XVE*-W0030.....................1364.3.15Overall connection diagram XVE*-W0075/-W0125...............1374.3.16Overall connection diagram XMV....··1384.3.17139Bosch Rexroth AGR911386579,Edition147/5464.3.18 Project planning of control voltage..........................140Control voltage for drive systems..................140Sizing the control voltage supply..................140145Residual-current-operated circuit breakers(RCD,RCCB)as additional fusing.............................145Mains types...................................148Mains connection type..........................151Calculating the mains-side phase current............152Sizing the mains filter...........................154Selecting the mains filter........................155Determining the mains choke.....................155155Combining transformer,mains filter and mains choke..1551554.3.20DC bus coupling..157Implementing the DC bus coupling.................157Performance-dependent arrangement..............157DC bus capacitor unit.·159159Multiple-line arrangement of devices...............1604.3.21 Axis group:Wiring.......................................164Field bus solution..165Digital l/o solution.............................169Field bus and digital l/O solution .................1714.41751754.4.2 RHB hybrid cable........................................1754.5176176Overview ....................................1764.5.2UL/CSA certification...........................1774.5.31781781791805 Condition as supplied1811815.1.1 Voltage test and insulation resistance test....................1815.21816 ldentification1836.1 Plates.........................................................1831836.1.2Type plate.............................................1846.1.3Additional plate..184R911386579,Edition14Bosch Rexroth AG8/546ctrlX DRIVE6.1.4Warning labels..........................................185Warning labels at the device......................185Foreign-language warning labels...................1856.1.5 Warning labels (bilingual).................................1867Transporting the ponents1878 Storing the ponents1899 Mounting and installation1919.1 Information on control cabi mounting............................1919.2Coldplate。…1929.3 Electrical connection ...........................................1929.3.1Required electric strength of the connected lines...............1929.3.2Connection points for power section/control section ...........1939.3.3194XCS*0010/23.…1941951961971989.3.4XCD,power section connection points.......................1991999.3.5XMS,power section connection points.......................2002002012022032049.3.6XMD,power section connection points...····205205XMD*.*5454/-*7070....2069.3.7XVR,power section connection points ......................2072072079.3.8XVE,power section connection points.......................2082082082099.3.92102102112129.3.10213213ctrlx DRIVE single-axis .........................218ctrlx DRIVE double-axis .........................219220ctrlX DRIVEplus CORE single-axis................221Bosch Rexroth AGR911386579,Edition149/546ctrIX DRIVEplus double-axis......................222223ctrIX DRIVE supply unit .........................224ctrIX DRIVEplus CORE supply unit................224ctrIX DRIVE DC/DC converter.....................225ctrIX DRIVEplus CORE DC/DC converter...........2259.3.11 On-board connection points...............................226Equipment grounding conductor..................226XD01,mains connection.........................231240XD03,motor connection.........................243XD03,mains XLI-XVR (XVR*-W0019,XLI1-1R-W0019)...251XD03,mains XLI-XVR (XVR*-W0048,XLI1-1R-W0048)...252XD03,mains XLI-XVR (XVR*-W0072,XLI*-1R-W0072)...253XD03,mains XLI-XVR (XVR*-W0100,XLI*-1R-W0100)...254XD03 (XMV),smoothing choke XLL.................254XD04,external braking resistor....................255XD10,24 V supply (control voltage)................261XE20,Y capacitor ground connection...............263XF21 P1,XF22 P2,munication (RJ-45)..........264XF90,XF91,DRIVElink munication .............266XF23 P1,XF24 P2,munication (RJ-45)..........267XG02,Bb relay contact..........................268XG03,motor temperature monitoring and motor holdingbrake…269274XG20,digital motor encoder connection............275XG31,digital inputs,digital outputs,analog input.....277XG41,safety technology Safe Torque Off............279XZ03,hybrid connection(motor,motor temperaturemonitoring and motor holding brake)...............2819.3.12 Optional connection points................................284XG21,XG22,multi-encoder EC....................284XG22,encoder emulation EM.....··299ctrIX DRIVEplus with ctrlX CORE..................303ctrIX DRIVEplus with ctrlX OS.....................307ctrlX DRIVEplus with DRIVElink....................311SafeMotion M5................................312SafeMotion M8................................314XG37,digital inputs,digital outputs................315XG38,analog inputs,analog outputs...............31610 Technical data of ponents319101 Notes.31932032032010.2.3 DC bus................................................321R911386579,Edition14Bosch Rexroth AG10.2.4Integrated braking resistor................................32110.2.5External braking resistor/integrated braking transistor...........32210.2.632210.3.1Control voltage..…32310.3.2 Mains voltage...........................................32332410.3.4Integrated braking resistor ...............................32510.3.5External braking resistor/integrated braking transistor.··:::··32532632732710.4.2 Mains voltage...........................................32732810.4.4 Integrated braking resistor................................32910.4.5External braking resistor/integrated braking transistor...........32932933110.5.133133110.5.3 DC bus................................................33210.5.4External braking resistor/integrated braking transistor...........33333333533533510.6.333610.6.4External braking resistor/integrated braking transistor...........33710.6.533733910.7.1 Control voltage.........................................33933910.7.334110.7.4 External braking resistor/integrated braking transistor...........34134210.8XCD*W2323.…34410.8.134410.8.234434510.8.4Integrated braking resistor................................34610.8.5External braking resistor/integrated braking transistor...........34634734810.9.134810.9.2348348Bosch Rexroth AGR911386579,Edition1411/54610.10XMs*-W0054..W0090......35010.10.1 Control voltage.…·35035035035210.11.1 Control voltage.........................................35235235235410.12.1 Control voltage .......35435435410.13XMS*-W0150/-W0180..35610.13.1 Control voltage3563563563583581014.2 DC bus.35810.14.3 Inverter.…35810.15XMS-C0210..C0280......36010.15.1 Control voltage.......a.................36036036036236210.16.2 DC bus.…36236210.17XMD-W5454/-W707036410.17.1 Control voltage..36436436436610.18.1 Control voltage...36636636610.19VR-W0019..W0100........36810.19.1 Control voltage.............36836910.19.3 DC bus.37010.19.4 Integrated braking resistor................................37110.19.5 External braking resistor/integrated braking transistor...........37137237210.20.2 Mains voltage........37310.20.3 DC bus..·374R911386579,Edition14Bosch Rexroth AG12/546 ctrlX DRIVE10.20.4 Integrated braking resistor................................37510.20.5 External braking resistor/integrated braking transistor...........37537611 Specifying the digital/analog inputs/outputs37711.1 Basic device,basic equipment.....................................37711.1.1 Digital inputs (standard),XG31.............................37711.1.2 Digital inputs (probe),XG31...............................37811.1.3 Digital outputs (standard),XG31............................37911.1.4 Analog voltage input,XG31................................38011.2 Safe Torque Off (TO)............................................38111.2.1 Digital inputs,XG41.........38111.2.2 Digital outputs,XG41......38211.3 SafeMotion (M5)...............................................38411.3.1 Digital inputs,XG44......38411.3.2 Digital outputs,XG44....38438611.4.1 Digital inputs,XG45......................................38611.4.2 Digital outputs,XG45.....................................38611.4.3 Push-pull operation,XG45 output pair 3.1/3.2.................38811.5 1/0 extension (DA)..............................................38911.5.1 Digital inputs,XG37......................................38911.5.2 Digital outputs,XG37......38911.5.3 Analog voltage input,XG38....39011.5.4 Analog current input,XG38................................39111.5.5 Analog output,XG38.....................................39139211.6.1 Sine signals............................................39211.6.2 Resolver signals ........................................39211.6.3 Signal assignment to the actual position value.................39339411.7.1 Connection point .......................................39411.7.2 Absolute encoder emulation (SSI)...........................39411.7.3 Incremental encoder emulation.............................39639639612 Diagnostic display39739712.2 Sercos/EtherCAT/PROFINET IO....................................398398398EtherCAT.398SercOS ......................................398PROFINET IO..................................399Bosch Rexroth AGR911386579,Edition14