Bosch Rexroth AGDOK-INDRV-GEN2-PARA-RE02-EN-PIndraDrive IndraDrive X-AXS-V-01RS ParametersDOK-INDRV-GEN2-PARA-RE02-EN-PBosch Rexroth AG3/567IndraDrive IndraDrive X-AXS-V-01RS ParametersSafety instructions for electric drives and controls1Safety instructions for electric drives and controls1.1Definitions of termsAppllcation documentation Application documentation prises the entire documentation used toinform the user of the product about the use and safety-relevant features forconfiguring,integrating,installing,mounting,missioning,operating,maintaining,repairing and demissioning the product.The following termsare also used for this kind of documentation:Operating Instructions,Commissioning Manual,Instruction Manual,Project Planning Manual,Application Description,etc.ComponentA ponent is a bination of elements with a specified function,whichare part of a piece of equipment,device or system.Components of theelectric drive and control system are,for example,supply units,drivecontrollers,mains choke,mains filter,motors,cables,etc.Control systemA control system prises several interconnected control ponentsplaced on the market as a single functional unit.A device is a finished product with a defined function,intended for users andplaced on the market as an individual piece of merchandise.Electrical equlpmentElectrical equipment enpasses all devices used to generate,convert,transmit,distribute or apply electrical energy,such as electric motors,transformers,switching devices,cables,lines,power-consuming devices,circuit board assemblies,plug-in units,control cabis,etc.Electric drive systemAn electric drive system prises all ponents from mains supply tomotor shaft;this includes,for example,electric motor(s),motor encoder(s),supply units and drive controllers,as well as auxiliary and additionalponents,such as mains filter,mains choke and the corresponding linesand cables.InstallationAn installation consists of several devices or systems interconnected for adefined purpose and on a defined site which,however,are not intended to beplaced on the market as a single functional unit.MachineA machine is the entirety of interconnected parts or units at least one ofwhich is movable.Thus,a machine consists of the appropriate machine driveelements,as well as control and power circuits,which have been assembledfor a specific application.A machine is,for example,intended for processing,treatment,movement or packaging of a material.The term "machine"alsocovers a bination of machines which are arranged and controlled in sucha way that they function as a unified whole.ManufacturerThe manufacturer is an individual or legal entity bearing responsibility for thedesign and manufacture of a product which is placed on the market in theindividual's or legal entity's name.The manufacturer can use finishedproducts,finished parts or finished elements,or contract out work tosubcontractors.However,the manufacturer must always have overall controland possess the required authority to take responsibility for the product.ProductExamples of a product:Device,ponent,part,system,software,firmware,among other things.Project Planning ManualA Project Planning Manual is part of the application documentation used tosupport the sizing and planning of systems,machines or installations.In temms of this application documentation,qualified persons are thosepersons who are familiar with the installation,mounting,missioning andoperation of the ponents of the electric drive and control system,as wellas with the hazards this implies,and who possess the qualifications their4/567Bosch Rexroth AGDOK-INDRV-GEN2-PARA-RE02-EN-PIndraDrive IndraDrive X-AXS-V-01RS ParametersSafety instructions for electric drives and controlswork requires.To ply with these qualifications,it is necessary,amongother things,.to be trained,instructed or authorized to switch electric circuits anddevices safely on and off,to ground them and to mark them.to be trained or instructed to maintain and use adequate safetyequipment..to attend a course of instruction in first aid.Qualified personnel for handlingIndividuals configuring,missioning and operating functionally safefunctionally safe productsproducts must have the knowledge specified under "Qualified persons".Additionally,these individuals must be familiar with technical safety conceptsas well as prevailing standards and regulations in the field of functionalsafety.UserA user is a person installing,missioning or using a product which hasbeen placed on the market.1.2General information1.2.1Using the Safety instructions and passing them on to othersDo not attempt to install and operate the ponents of the electric drive andcontrol system without first reading all documentation provided with theproduct.Read and understand these safety instructions and all userdocumentation prior to working with these ponents.If you do not havethe user documentation for the ponents,contact your responsibleRexroth sales partner.Ask for these documents to be sent immediately to theperson or persons responsible for the safe operation of the ponents.If the ponent is resold,rented and/or passed on to others in any otherform,these safety instructions must be delivered with the ponent in theofficial language of the user's country.Improper use of these ponents,failure to follow the safety instructions inthis document or tampering with the product,including disabling of safetydevices,could result in property damage,injury,electric shock or even death.1.2.2Requirements for safe useRead the following instructions before initial missioning of theponents of the electric drive and control system in order to eliminate therisk of injury and/or property damage.You must follow these safetyinstructions.Rexroth is not liable for damages resulting from failure to observe thesafety instructions.Read the operating,maintenance and safety instructions in yourlanguage before missioning.If you find that you cannot pletelyunderstand the application documentation in the available language,please ask your supplier to clarify.Proper and correct transport,storage,mounting and installation,as wellas care in operation and maintenance,are prerequisites for optimal andsafe operation of the ponent.Only qualified persons may work with ponents of the electric driveand control system or within its proximity.Only use accessories and spare parts approved by Rexroth.DOK-INDRV-GEN2-PARA-RE02-EN-PBosch Rexroth AG5/567IndraDrive IndraDrive X-AXS-V-01RS ParametersSafety instructions for electric drives and controlsFollow the safety regulations and requirements of the country in whichthe ponents of the electric drive and control system are operated.Only use the ponents of the electric drive and control system in themanner that is defined as appropriate.See chapter "Appropriate Use".The ambient and operating conditions given in the available applicationdocumentation must be observed.Applications for functional safety are only allowed if clearly and explicitlyspecified in the application documentation "Integrated SafetyTechnology".If this is not the case,they are excluded.Functional safetyis a safety concept in which measures of risk reduction for personalsafety depend on electrical,electronic or programmable controlsystems.The information given in the application documentation with regard tothe use of the delivered ponents contains only examples ofapplications and suggestions.The machine and installation manufacturers mustmake sure that the delivered ponents are suited for theirindividual application and check the information given in thisapplication documentation with regard to the use of theponentsmake sure that their individual application plies with theapplicable safety regulations and standards and carry out therequired measures,modifications and plements.Commissioning of the delivered ponents is only allowed once it issure that the machine or installation in which the ponents areinstalled plies with the national regulations,safety specifications andstandards of the application.Operation is only allowed if the national EMC regulations for theapplication are met.The instructions for installation in accordance with EMC requirementscan be found in the section on EMC in the respective applicationdocumentation.The machine or installation manufacturer is responsible for pliancewith the limit values as prescribed in the national regulations.The technical data,connection and installation conditions of theponents are specified in the respective application documentationsand must be followed at all times.National regulations which the user has to ply withEuropean countries:In accordance with European EN standardsUnited States of America(USA):National Electrical Code (NEC)National Electrical Manufacturers Association (NEMA),as well aslocal engineering regulationsRegulations of the National Fire Protection Association(NFPA).Canada:Canadian Standards Association(CSA)Other countries:International Organization for Standardization (ISO)International Electrotechnical Commission (IEC)6/567Bosch Rexroth AGDOK-INDRV-GEN2-PARA-RE02-EN-PIndraDrive IndraDrive X-AXS-V-01RS ParametersSafety instructions for electric drives and controls1.2.3Hazards by improper useHigh electrical voltage and high working current!Danger to life orserious injury by electric shock!High electrical voltage by incorrect connection!Danger to life or injury byelectric shock!Dangerous movements!Danger to life,serious injury or propertydamage by unintended motor movements!Health hazard for persons with heart pacemakers,metal implants andhearing aids in proximity to electric drive systems!Risk of bumns by hot housing surfaces!Risk of injury by improper handling!Injury by crushing,shearing,cutting,hitting!Risk of injury by improper handling of batteries!Risk of injury by improper handling of pressurized lines!1.3Instructions with regard to specific dangers1.3.1Protection against contact with electrical parts and housingsThis section concerns ponents of the electric drive andcontrol system with voltages of more than 50 volts.Contact with parts conducting voltages above 50 volts can cause personaldanger and electric shock.When operating ponents of the electric driveand control system,it is unavoidable that some parts of these ponentsconduct dangerous voltage.High electrical voltagel Danger to life,risk of injury by electric shock orOnly qualified persons are allowed to operate,maintain and/or repair theponents of the electric drive and control system.Follow the general installation and safety regulations when working onpower installations.Before switching on,the equipment grounding conductor must havebeen permanently connected to all electric ponents in accordancewith the connection diagram.Even for brief measurements or tests,operation is only allowed if theequipment grounding conductor has been permanently connected to thepoints of the ponents provided for this purpose.●Before accessing electrical parts with voltage potentials higher than50 V,you must disconnect electric ponents from the mains or fromthe power supply unit.Secure the electric ponent fromreconnection.With electric ponents,observe the following aspects:Always wait 30 minutes after switching off power to allow live capacitorsto discharge before accessing an electric ponent.Measure theelectrical voltage of live parts before beginning to work to make surethat the equipment is safe to touch.DOK-INDRV-GEN2-PARA-RE02-EN-PBosch Rexroth AG7/567IndraDrive IndraDrive X-AXS-V-01RS ParametersSafety instructions for electric drives and controlsInstall the covers and guards provided for this purpose before switchingon.Never touch any electrical connection points of the ponents whilepower is turned on.Do not remove or plug in connectors when the ponent has beenpowered.Under specific conditions,electric drive systems can be operated atmains protected by residual-current-operated circuit-breakers sensitiveto universal current(RCDs/RCMs).Secure built-in devices from perating foreign objects and water,aswell as from direct contact,by providing an external housing,forexample a control cabi.High housing voltage and high leakage currentl Danger to life,risk of injuryBefore switching on and before missioning,ground or connect theponents of the electric drive and control system to the equipmentgrounding conductor at the grounding points.Connect the equipment grounding conductor of the ponents of theelectric drive and control system permanently to the main power supplyat all times.The leakage current is greater than 3.5 mA.Establish an equipment grounding connection with a minimum crosssection according to the table below.With an outer conductor crossequipment grounding conductors is allowed,each having the samecross section as the outer conductors.Minimum cross section equlpment grounding conductorconductorLeakage current≥3.5mA2 equlpment groundingconductorconductors1.5mm2(16AWG)2×1.5mm2(16AWG)2.5mm2(14AWG)2×2.5mm2(14AWG)4 mm2(12 AWG)10 mm2(8 AWG)2×4mm2(12AWG)6 mm2(10 AWG)2×6mm2(10AWG)10 mm2(8 AWG)16 mm2(6 AWG)25 mm2(4 AWG)16 mm2(6 AWG)35 mm2 (2 AWG)50mm2(1/0AWG)25 mm2 (4 AWG)70mm2(2/0AWG)35 mm2(2 AWG)Tab.1-1:Minimum cross section of the equipment grounding connection8/567Bosch Rexroth AGDOK-INDRV-GEN2-PARA-RE02-EN-PIndraDrive IndraDrive X-AXS-V-01RS ParametersSafety instructions for electric drives and controls1.3.2Protective extra-low voltage as protection against electric shockProtective extra-low voltage is used to allow connecting devices with basicinsulation to extra-low voltage circuits.On ponents of an electric drive and control system provided by Rexroth,all connections and terminals with voltages up to 50 volts are PELV("Protective Extra-Low Voltage")systems.It is allowed to connect devicesequipped with basic insulation (such as programming devices,PCs,notebooks,display units)to these connections.Danger to life,risk of Injury by electric shockl High electrical voltage byincorrect connectionlIf extra-low voltage circuits of devices containing voltages and circuits ofmore than 50 volts (e.g.,the mains connection)are connected to Rexrothproducts,the connected extra-low voltage circuits must ply with therequirements for PELV ("Protective Extra-Low Voltage").1.3.3Protection against dangerous movementsDangerous movements can be caused by faulty control of connected motors.Some mon examples are:Improper or wrong wiring or cable connectionOperator errorsWrong input of parameters before missioningMalfunction of sensors and encodersDefective ponentsSoftware or firmware errorsThese errors can occur immediately after equipment is switched on or evenafter an unspecified time of trouble-free operation.The monitoring functions in the ponents of the electric drive and controlsystem will normally be sufficient to avoid malfunction in the connecteddrives.Regarding personal safety,especially the danger of injury and/orproperty damage,this alone cannot be relied upon to ensure plete safety.Until the integrated monitoring functions bee effective,it must beassumed in any case that faulty drive movements will occur.The extent offaulty drive movements depends upon the type of control and the state ofoperation.Dangerous movementsl Danger to life,risk of injury,serious injury or propertydamagelA risk assessment must be prepared for the installation or machine,with itsspecific conditions,in which the ponents of the electric drive and controlsystem are installed.As a result of the risk assessment,the user must provide for monitoringfunctions and higher-level measures on the installation side for personalsafety.The safety regulations applicable to the installation or machine mustbe taken into consideration.Unintended machine movements or othermalfunctions are possible if safety devices are disabled,bypassed or notactivated.DOK-INDRV-GEN2-PARA-RE02-EN-PBosch Rexroth AG9/567IndraDrive IndraDrive X-AXS-V-01RS ParametersSafety instructions for electric drives and controlsKeep free and clear of the machine's range of motion and movingmachine parts.Prevent personnel from accidentally entering themachine's range of motion by using,for example:Safety fencesSafety guardsProtective coveringsLight barriersMake sure the safety fences and protective coverings are strong enoughto resist maximum possible kiic energy.Mount emergency stopping switches in the immediate reach of theoperator.Before missioning,verify that the emergency stoppingequipment works.Do not operate the machine if the emergencystopping switch is not working.Prevent unintended start-up.Isolate the drive power connection bymeans of OFF switches/OFF buttons or use a safe starting lockout.Make sure that the drives are brought to safe standstill before accessingor entering the danger zone.Additionally secure vertical axes against falling or dropping afterswitching off the motor power by,for example,mechanically securing the vertical axes.adding an extemal braking/arrester/clamping mechanism orensuring sufficient counterbalancing of the vertical axes.The standard equipment motor holding brake or an extemal holdingbrake controlled by the drive controller is not sufficient to guaranteepersonal safety!Disconnect electrical power to the ponents of the electric drive andcontrol system using the master switch and secure them fromreconnection ("lock out")for.Maintenance and repair workCleaning of equipmentLong periods of discontinued equipment usePrevent the operation of high-frequency,remote control and radioequipment near ponents of the electric drive and control system andtheir supply leads.If the use of these devices cannot be avoided,checkthe machine or installation,at initial missioning of the electric driveand control system,for possible malfunctions when operating such high-frequency,remote control and radio equipment in its possible positionsof normal use.It might possibly be necessary to perform a specialelectromagic patibility (EMC)test1.3.4Protection against electromagic and magic fields during opera-tion and mountingElectromagic and magic fieldslHealth hazard for persons with active implantable medical devices (AIMD)such as pacemakers or passive metallic implants.Hazards for the above-mentioned groups of persons by electromagicand magic fields in the immediate vicinity of drive controllers and theassociated current-carrying conductors.10/567Bosch Rexroth AGDOK-INDRV-GEN2-PARA-RE02-EN-PIndraDrive IndraDrive X-AXS-V-01RS ParametersSafety instructions for electric drives and controlsEntering these areas can pose an increased risk to the above-mentioned groups of persons.They should seek advice from theirphysician.If overe by possible effects on above-mentioned persons duringoperation of drive controllers and accessories,remove the exposedpersons from the vicinity of conductors and devices.1.3.5Protection against contact with hot partsHot surfaces of ponents of the electric drive and control system.Risk of.Do not touch hot surfaces of,for example,braking resistors,heat sinks,supply units and drive controllers,motors,windings and laminatedcores!According to the operating conditions,temperatures of the surfaces canbe hlgher than 60 C(140 F)during or after operation.Before touching motors after having switched them off,let them cooldown for a sufficient period of time.Cooling down can require up to 140minutes!The time required for cooling down is approximately five timesthe thermal time constant specified in the technical data.After switching chokes,supply units and drive controllers off,wait 15minutes to allow them to cool down before touching them.Wear safety gloves or do not work at hot surfaces.For certain applications,and in accordance with the respective safetyregulations,the manufacturer of the machine or installation must takemeasures to avoid injuries caused by burns in the final application.These measures can be,for example:Wamings at the machine orinstallation,guards (shieldings or barriers)or safety instructions in theapplication documentation.1.3.6Protection during handling and mountingRisk of injury by improper handling!Injury by crushing,shearing,cutting,.Observe the relevant statutory regulations of accident preventionUse suitable equipment for mounting and transport.Avoid jamming and crushing by appropriate measures.●Always use suitable tools.Use special tools if specifiedUse lifting equipment and tools in the correct manner.Use suitable protective equipment (hard hat,safety goggles,safetyshoes,safety gloves,for example).●Do not stand under hanging loads.Immediately clean up any spilled liquids from the floor due to the risk offalling!1.3.7Battery safetyBatteries consist of active chemicals in a solid housing.Therefore,improperhandling can cause injury or property damage.Risk of injury by improper handlingl