Unwinder DAB 1000 PCoating Plant AB 1650Table of Contents7.1Safety Instructions安全指导77.1.1 EMERGENCY STOP紧急停止27.1.2Checks检查72Preparing the substrate reel底纸卷轴准备7.2.1 Preparing the splice准备接纸07.2.2 Spindle sleeve control心轴套筒控制Loading the substrate reel底纸卷卸下74Drawing in the substrate web底纸穿纸3475Starting up the station(production)启a动357.6Stopping the station岗位停止357.6.1 Normal stop常规停止7.6.2 Quick stop快速停止Unloading the core from the station从岗位卸下心轴37FAILURES故障398.1Safety Instructions安全指导398.2Trouble shooting故障排除99CLEANING AND MAINTENANCE清洁和维护419.1Safety Instructions安全指导4192Cleaning清洁419.3Maintenance维护429.3.1Maintenance and inspection list维护和检查表4210 ANNEX附件4310.1 Station settings岗位设定4410.2 Further documents高一级文件451-42210-01/26DEAveryCoating Plant AB 1650Unwinder DAB 1000 PIntroduction1Introduction介绍1.1General概论This Instruction Manual is subject to copyright.It is for your personalinformation only and must not be reproduced in any form or madeaccessible to third parties.Manufacture of parts in accordance with thesedocuments is not permissible.Subject to technical changes without notice.版权所有，严禁转给别的用户.所有设备和参数不得修改，除另有说明.1.2Designated use制定用处The double-nwinder DAB 1000 P serves for unwinding substrates/webswound up on cores up to a maximum substrate reel diameter of 1000 mm.minimum automatic changing diameter 330 mm.Substrate widths of1650 mm max.can be unwound双向解卷轮DAB1000P用于底面纸的解卷，最大解卷直径为1000MM,最小自动解卷切换直径为330MM.最大解纸宽度为1650MMThe substrate specifications must be in agreement with the details givenin the Technical Data.Substrate reels unwound pletely or partly canbe semi-automatically replaced by full ones without interrupting thecontinuous production process.纸类规格必须符合本手册技术参数.在线半自动切换纸卷，无论是完全解卷还是部分解卷都不影响生产的连续性，The unwinder DAB 1000 P is not suitable for operation in areaswith explosive atmosphere.解卷轮DAB1000P不适合在具有潜在操炸危险的环境内操作Danger!危险！Designated use also includes observation of the assembly,disassembly,re-assembly,starting,operating and maintenance instructions as well asall instructions concerning the disposal of hazardous waste prescribed inthis operating manual.Using the plant for purposes other than thosementioned above is considered contrary to its designated use.The risk ofsuch misuse lies entirely with the user.该手册也包括组装，拆卸，预组装，启动，操作和维护指导，同时也包括所有相关废料处理规则.所有制定用处以外的应用，一切冒险行为将全部由用户承担.Check together with the local authorities whether the station is subjectto authorization.与当地权威部门共同检查此岗位是否在授权以内使用Avery2210-01/26DE1-5Unwinder DAB 1000 PCoating Plant AB 1650IntroductionThe station may be operated by qualified,missioned andinstructed personnel only.Any person transporting the station orentrusted with work on and with the station must have read andunderstood the corresponding parts of this Manual,in particular thechapter.Safety Instructions".Moreover the user has to inform thepersonnel about the possible dangers which might arise.操作人员必须是合格的，委任的，或受过培训的.有关操作或运输的人员必须读懂相关章节，尤其是安全指导.用户必须确保完全理解本手册.此外，用户还得提醒人员可能出现的危险.The Instruction Manual must always be kept at the location of use ofthe station in a place intended for this purpose.本手册须放在工作场所以便随时使用.The special instructions concerning the designated use given in thesuppliers'documentation must be observed.关于有些特别指导在供应商文档资料里加以描述.Attachment or installation of additional equipment also require thewritten consent of PAGENDARM BTT GmbH.Unauthorizedmodifications or changes to the plant are not permitted for reasons ofsafety.附件和设备额外安装必须有PAGENDARM·BTT GmbH的书面同意.因为安全原因，非授权修改和变动是不允许的.In addition,the national regulations for the operation of this stationmust be strictly observed.此外，有关国家在此岗位操作的规定必须严格遵守.Technical data技术参数Production data工艺数据Production speed max.最大线速度200m/min.Production speed min.最小线速度15m/min.Working width纸面宽度Working width max.最大宽度1650mmWorking width min..最小宽度1000mmRoller widths轮宽1750mmSubstrates低纸Glassine paper玻璃纸50-120g/m2Supercalendered kraft paper50-250精加工牛皮纸PET(polyester)聚酯15-40umone or two sides clay coated单面或50-120g/m21-62210-01/26DEAveryCoating Plant AB 1650Unwinder DAB 1000 PIntroduction双面涂层纸PE-coated kraft PE K纸50-120g/m2Double-unwinder DAB 1000 PUnwinder 1双向解卷轮DAB1000P解卷轮1Reel diameter min..最少纸卷直径330mmReel diameter max.最大纸卷直径1000mmCore diameter(without axle)最大中152mm心管外经Core diameter(without axle)最小中76mm心管外经Web tension min.最小纸面张力60NWeb tension max.最大纸面张力600NReel weight max..最大纸卷重1900kgDouble-unwinder DAB 1000 PUnwinder 2双向解卷轮DAB1000P解卷轮2Reel diameter min.最少纸卷直径330mmRee|diameter max.最大纸卷直径1000mmCore diameter(without axle)最大中152mm心管外经Core diameter(without axle)最小中76mm心管外经Web tension min.最小纸面张力100NWeb tension max.最大纸面张力1000NReel weight max.最大纸卷重1900kg1.3Emissions废物散发When operating the station the following fluid emissions may occur:操作时有如下液体废物会出现，cleaning agents and cleaning water,and溶济清洁济和水their pounds with other agents (secondary pounds)溶济清洁济的化合物Avery2210-01/26DE1-7Unwinder DAB 1000 PCoating Plant AB 1650IntroductionThe substances mentioned above,solvents and lubricants areharmful to health and environment.They must be disposed ofaccording to the legal regulations.以上提到的物质，如溶济和润滑油将对人体和环境有害.它们必须按当地法规被处理。1-82210-01/26DEAveryCoating Plant AB 1650Unwinder DAB 1000 PSafety Instructions2Safety Instructions安全须知2.1Safety instructions for the entire plant整条生产线的安全须知This station is part of a plant.Observe therefore also the safetyinstructions in the plant description.此设备是整个生产线的一部分，所以要遵守生产线描述中的安全须知。Danger!危险！Safety-consciousness,.安全意识Warnings and symbols,警告和符号Definition of terms定义Operational safety instructions可操作安全须知Plant-specific safety instructions特定设备安全须知2.2Station-specific safety instructions特定工位段安全须知Warning of dangerous electric voltage!!小心触电！米Warning of danger of draw-in and squeezing!小心挤压伤害Never remove or put out of operation hand rejectors and covers.KeineNever put your hands or any auxiliary devices between rotatingrollers.操作时不要拆开外壳和手柄、不要把手和任何辅助设备放入旋转轮中Warning of rotating machine parts!小心机器转动部分Warning of injuries to hands！小心伤手Sharp KnifeScharfes MesserWarning of touching the cutter bar!!小心触摸切割栏Avery2210-01/26DE1-9Unwinder DAB 1000 PCoating Plant AB 1650Safety Instructions2.3Safety rules for the double-unwinder双轴解卷器安全须知2.3.1 Instructions须知The user must ensure that厂方必须保证the personnel is instructed at regular intervals,at least,however,oncea year,of the possible hazards and the protective measures selectedaccording to the legal regulations,人员要依照法律法规定期（至少1年一次)得到可能危害和保护措施选择方面的培训the rules and regulations required for safety are laid down in writing,要有书面的安全规则和规定the behavior in case of malfunctions and after accidents is known andthe measures to be taken in such cases have been made known.发生事故和故障后要采取的行动2.3.2 ChecksThe user must ensure that the station and its safety devices are checkedat regular intervals,at least,however,once a year,for functional reliabilityby an expert.厂方必须保证冷却段和它附属的安全设备必须得到一专业人员的定期检查和维护，至少一年一次2.3.3 Basic adjustments/settings of the station设备的基本调整/设定Danger as a result of unauthorized misadjustment of station parts orunauthorized modification of basic control system settings!The stationponents adjusted by missioned expert personnel during firstmissioning must be mechanically secured against unauthorizedmisadjustment...没有授权的人错误调整设备和更改控制系统的基本设定是非常危险的。在第一次调试中由指定专业人员进行的设定要在机械上保证不被未授权人错误更改The values and parameters determined and entered into the controlsystem by missioned expert personnel during first missioningmust not be changed without consulting PAGENDARM.BTT GmbH.第一次调试中由指定专业人员决定和输入的参数和值在没有制造商查阅的情况下是不允许修改的2.3.4 Nork on the knife/Knife modification刀具上作业/修改刀具In case of work on the knife/knife modification一旦刀具上作业/修改刀具·shut down the station and secure it against starting.设备停车并且保证不会无意重启depressurize pressed air lines and storage tanks.所有管线和存储罐卸压Wear protective gloves.使用防护手套1-102210-01/26DEAveryCoating Plant AB 1650Unwinder DAB 1000 PSafety Instructions2.3.5 Slide,knife rocker,,turret导轨、旋转台Danger of injury!Be careful when threading the substrate web into thestation.In case of work on or in the area of the slide,knife rocker or turret:受伤危险：将薄膜穿入设备中时，要加倍小心！一旦在导轨、旋转台上作业或操作：·shut down the station and secure it against starting.设备停车，并保证不会无意重启·depressurize pressed air lines and storage tanks..所有压缩气体管线和存储容器卸压·Wear protective gloves.穿着防护手套2.3.6 Lifting equipment提升设备For suspending and transporting the substrate reels suitable loadsuspension devices and suitable lifting equipment must be used..运输和吊悬大卷时，要使用适合的提升和悬吊设备。2.3.7 Substrate web run走纸Danger of injuries by cutting!Do not touch the edge of a running web.割伤害危险！不要触摸运动的纸边。2.3.8 Loading and unloading装卸货Danger of bruises!When the clamping heads open,between spindlesleeve and turret wall.When they close,between core and clampinghead.小心夹伤！当夹钳头打开时，在旋转台壁和连杆套筒中间。当他们关闭时，再线芯和夹钳头中间。2.3.9 Turret swivelling range旋转台旋转范围Do not stay in the turret swivelling range,unless loading and unloadingwork is to be carried out.During production the turret swivelling rangemust be left immediately after any loading and unloading work.不要在旋转台旋转的范围内停留，除非进行装卸货工作。生产中，在装卸货工作完成后，旋转台旋转范围必须留下。Door switches monitor the turret swivelling range inside the protectiveencasing.门开关监测若保护的装箱内旋转台旋转范围。2.3.10 Personal protective equipment个人劳防用品Protective goggles and protective gloves must be worn during cleaningwork with caustic liquids.使用腐蚀性溶剂进行清洁工作时，要佩戴防护手套和面罩。Avery2210-01/26DE1-11