Laminating stationCoating Plant AB 1650Table of Contents6.5.2 Web path2(via adjustable guide roller)路线2（导向轮方向）286.5.3 Web path3(direct web path without laminating)路线3（无复合）297OPERATION操作317.1 Safety Instructions安全指导317.1.1 EMERGENCY STOP紧急停止317.2 Checks检查31Stopping the station操作停止327.3.1Normal stop常规停止7.3.2 Quick stop快速停止327.4Starting the station(production)启动338FAILURES故障378.1Safety Instructions安全指导37Trouble shooting故障排除9CLEANING AND MAINTENANCE清洁和维护399.1Safety Instructions安全指导399.2Cleaning清洁399.3Maintenance维护409.3.1 Maintenance and inspection list维护和检查表409.3.2 Inspection and maintenance during operation操作时的检查和维护409.3.3 Remendation of lubricants润滑9.4 Roller replacement滚轮更换429.4.1Removal of laminating rollers复合轮移动429.4.2 Installation of the laminating rollers复合轮安装449.4.3 Removal of suction roller其空轮移动459.4.4 Installation of the suction roller真空轮安装469.5 Notes on spare parts storage and spare parts order备品备件的储藏和定购10 ANNEX附件4910.1 Station settings设定5010.2 Further documents高一级文件517-42210-25ENAveryCoating Plant AB 1650Laminating stationAnnexIntroduction前言1.1General概论This Instruction Manual is subject to copyright.It is for your personalinformation only and must not be reproduced in any form or made accessibleto third parties.Manufacture of parts in accordance with these documents isnot permissible.Subject to technical changes without notice.这本手册具有版权效应.不得传阅外人。手册中的任何技术改动是不允许的，除非另有说明.1.2Designated use指定用处The laminating station serves for tempering and optional covering(laminating)of a coated substrate web.复合岗位是用来回温，并把涂布的底纸与面纸复合The station is not suitable for use in potentially explosive atmosphere.此岗位不适宜具有潜在燃烧性的气体用于其间Designated use also includes observation of the assembly,disassembly,re-assembly,starting,operating and maintenance instructions as well as allinstructions concerning the disposal of hazardous waste prescribed in thisoperating manual.Using the plant for purposes other than those mentionedabove is considered contrary to its designated use.The risk of such misuselies entirely with the user.此手册包括安装，拆卸，预组装，开车，和维护指导.同时包括所有相关危险废弃物的处理.所有违反以上指导的操作将归于用户自己的私人行为The special instructions concerning the designated use given in thesuppliers'documentation must be observed.In addition,the nationalregulations for the operation of this station must be strictly observed.Checktogether with the local authorities whether the station is subject toauthorization.写在供应商文档资料里的有关设定用处的特别指导将在此手册中看到.此外，困家有关次岗位操作的相关规定将在此手册中特别强调.与当地权威部门共同确认一下次岗位是否在权限之内运行.Any modifications to the station require the written consent ofPAGENDARM.BTT GmbH.Attachment or installation of additionalequipment also require the written consent of PAGENDARM.BTT GmbH.所有针对次岗位的修改，需要PAGENDARM·BTT GmbH的书面允诺.额外设备和附件的安装，运用也要有PAGENDARM·BTT GmbH的书面允诺.The station may be operated by qualified,missioned and instructedpersonnel only.Any person transporting the station or entrusted with workon and with the station must have read and understood the correspondingparts of this Manual,in particular the chapter .Safety Instructions.MoreoverAvery2210-25EN7-5Laminating stationCoating Plant AB 1650Introductionthe user has to inform the personnel about the possible dangers which mightarise.岗位操作应由合格的，委派的，或接受培训的人员执行.所有人员搬运，操作有关设备必须阅读和理解配件的应用手册，特别是有些章节的安全指导.从事操作的人员必须知道潜在危险的发生.The Instruction Manual must always be kept at the location of use of thestation in a place intended for this purpose.指导手册必须时刻放在应用场所The special instructions concerning the designated use given in thesuppliers'documentation must be observed.写在供应商文档资料里的相关特别指导应要强调1.3Technical data技术参数Laminating station复合岗位Laminating roller,rubberized.☑400mmpneumatically adjustable,tempered by meansof water复合轮：橡胶包裹，气动调节，水恒温Laminating roller,chrome-plated,tempered by☑400mmmeans of water复合轮：铬合金，水恒温Guide roller.linearly adjustable in the☑200mmlaminating gap导向轮：复合间距的线性调节.Spreader roller,arc-adjustable,driven☑130mm延碾轮：弧型调节，驱动的Roller width1750mm轮宽Working width max.1650mm最大工作宽度.Working width min.1000mm最小工作宽度.1.4Emissions散发物1.4.1 Noise噪音Sound pressure measurements must be taken at the place of installation inaccordance with the legal regulations.7-62210-25ENAveryCoating Plant AB 1650Laminating stationAnnex声强测定必须按照当地法规在设备安装地进行The measuring values to be entered into the following table must include thefollowing inform ation:测定项目必须包括以下信息.the measuring methods applied and测定方法应用the operating conditions of the machine under which the measurementswere taken.操作环境测定Sound pressure measurements声强测定Equivalent A-weighted continuous sound pressure leveldB(A)at the places of work of the operating personnel在人员操作区域的同等A级，连续声音强度Maximum value of the actual C-weighted sound pressuredB(C)at the places of work of the operating personnel在人员操作区域，实际C级最大声音强度值.Sound power level of the plantdB(A)车间声音强度.If the maximum permissible limits are exceeded hearingimpairments may occur.In this case suitable sound insulationequipment must be installed and,if necessary,the operatingpersonnel must be equipped with suitable ear protections.Caution!如果噪音超出伤害范围，此区域要有隔音措施或戴耳塞.小心！Measuring method:测试方法：Operating conditions:操作环境：Fluid emissions液体散发When operating the station the following fluid emissions may occur:操作时有以下液体散发：cleaning agents and cleaning water,and清洁试剂和水，其它their pounds with other agents(secondary pounds)Avery2210-25EN7-7Laminating stationCoating Plant AB 1650Introduction它们的合成物The substances mentioned above are harmful to health andenvironment.They must be disposed of according to the legalregulations.以上提到的物质对人体和环境有害，要按当地法规进行处理.7-82210-25ENAveryCoating Plant AB 1650Laminating stationSafety Instructions2Safety Instructions安全须知2.1Safety instructions for the entire plant整条生产线的安全须知This laminating station is part of a plant.Any person transportingthe laminating station or entrusted with work on and with thelaminating station must have read and understood thecorresponding parts of this Manual and of the Instruction Manual ofDanger!危险！the plant,in particular the chapters on Safety.Observe thereforealso the higher-ranking safety instructions in the plant description.贴和段是是整个设备的一部分。任何运输或者指定在其上进行作业和操作的人员必须阅读并理解设备操作手册中的相关内容，特别是于安全有关的。遵守安全须知中高级别的要求。2.2Station-specific safety instructions工位段安全须知Warning of dangerous electric voltage!小心触电！米Warning of danger of draw-in and squeezing！小心挤压伤害Never remove or put out of operation hand rejectors and covers.KeineSicherheits-Never put your hands or any auxiliary devices between rotatingeinrichtungenrollers.操作时不要拆开外壳和手柄、不要把手和任何辅助设备放入旋转entfernen轮中Warning of rotating machine parts!小心机器转动部分Warning of injuries to hands!小心伤手2.3Substrate web run走纸Danger of injuries by cutting!小心切割伤害！Do not touch the edge of a running web.不要触摸运动着的纸边。Danger!Avery2210-25EN7-9Laminating stationCoating Plant AB 1650Safety InstructionsNever remove or put out of operation hand rejectors and covers.要拆卸或移开手柄和外壳。Warn ing!Danger of draw-in and squeezing!Never put your hands or anyauxiliary devices between rotating rollers..挤压伤害危险。不要把你的手或者任何辅助工具放入啮合的滚轮中Warning！2.4Safety rules for the laminating station贴和段的安全规定2.4.1 Instructions规定The user must ensure that厂方必须保证the personnel is instructed at regular intervals.at least.however.once ayear,of the possible hazards and the protective measures selectedaccording to the legal regulations,人员要依照法律法规定期（至少1年一次)得到可能危害和保护措施选择方面的培训the rules and regulations required for safety are laid down in writing,,有书面的安全规则和规定the behavior in case of malfunctions and after accidents is known andthe measures to be taken in such cases have been made known.发生事故和故障后要采取的行动2.4.2 Checks检查The user must ensure that the station and its safety devices are checked atregular intervals,at least,however,once a year,for functional reliability byan expert..厂方必须保证贴合段和它附属的安全设备必须得到一专业人员的定期检查和维护，至少一年一次2.4.3 Basic adjustments/settings of the station贴合段基本设定调整Danger as a result of unauthorized misadjustment of station parts orunauthorized modification of basic control system settings!The stationponents adjusted by missioned expert personnel during firstmissioning must be mechanically secured against unauthorizedmisadjustment.Their adjustment must not be changed without priorconsultation of PAGENDARM·BTT GmbH没有授权的人错误调整设备和更改控制系统的基本设定是非常危险的。在第一次调试中由指定专业人员进行的设定要在机械上保证不被未授权人错误更改。以下部件的调整必须在得到供应商的事先许可才能进行In case of new missioning (e.g.after product change or in case ofsolvent change or changed production parameters)the station parts must be7-102210-25ENAveryCoating Plant AB 1650Laminating stationSafety Instructionsadjusted anew dependent on the operating mode and then mechanicallysecured again against unauthorized misadjustment.The values andparameters determined and entered into the control system bymissioned expert personnel during first missioning must not bechanged without consulting PAGENDARM·BTT GmbH.一旦开始新的调试(如产品更改、溶剂更改、产品参数更改)，设备部件必须重新设置-根据操作模式-然后禁止无授权人错误更改。在第一次调试中由指定专业人员决定和输入的参数和值在没有制造商查阅的情况下是不允许修改的Avery2210-25EN7-11Laminating stationCoating Plant AB 1650Safety Instructions2.4.4 Substrate web run走纸Danger of injuries by cutting!Do not touch the edge of a running web.小心切割伤害！不要触摸运动的纸边。2.4.5 Rotary inlets旋转进口Rollers with rotary inlets are allowed to run only if they are supplied withheating or cooling medium.Otherwise the rotary inlets will run dry anddamage themselves and/or the connected lines by the increased friction.有提供了热媒或者冷媒，带旋转进口的滚子才能运行，否则，旋转进口就会干燥运行和损害自身或者/和由于增加的摩擦的连接线2.4.6 Personal protective equipment个人劳防用品Protective goggles and protective gloves must be worn during cleaning workwith caustic liquids.在使用腐蚀性溶液清洁机器时，要使用保护面罩和保护手套7-122210-25ENAvery