PlantCoating Plant AB 1650Introduction6.1安全指导说明/Safety Instructions1056.2检查/Checks1076.2.1环境/Environment107机械设备Mechanical equipment1076.2.3冷却水Cooling water1076.2.4压缩空气/Compressed air1086.2.5齿轮油Gear oil1086.2.6排气系统/Exhaust system1086.2.7封闭室/Cabin1086.2.8蒸汽供应/Steam supply1086.2.9导热油供应hermal oil supply1096.2.10电气设备/Electrical equipment1106.2.11测试安全设备/Testing safety devices1106.2.12最终检查/Final check1106.3设置/调整/Settings//Adjustments1116.4底纸/薄膜穿纸Neb draw-in1126.4.1解卷到牵引轮-无印刷单元/Double-.unwinder to drawroller-without printing unit1136.4.2解卷到牵引轮-有印刷单元/Double-unwinder to drawroller -with printing unit1136.4.3AGS涂布单元/Coating unit AGS1146.4.4涂布单元-穿纸路径1/Coating unit AGS-Web path11146.4.5涂布单元-穿纸路径2/Coating unit AGS-Web path21156.4.6涂布单元J顶供料反转轮/Coating unit Top-Feed-Reverse-Rol‖l1166.4.7无贴合穿纸路径Web path without lamination1176.4.8穿纸路径贴合-解卷-电晕站Web path lamination-double unwinder -corona station1176.4.9穿纸路径贴合-路径1 Web path with lamination.path1删除oakwu:1186.4.10穿纸路径贴合-路径2/Web path with lamination-path2118删除oakwu:6.5产品/Products1197操作/OPERATION1217.1安全指导/Safety Instructions12172操作人员工作场所Working places of the operatingpersonnel1217.3开机/Starting the plant1237.4停机/Stopping the plant1247.4.1正常操作/Normal operation1247.4.2紧急情况/Case of emergency1247.5关机/Shutting down the plant1248故障/MALFUNCTIONS1258.1安全指导说明/Safety Instructions1258.2故障处理/Trouble shooting1250-62210-00ENAveryCoating Plant AB 1650PlantIntroduction9清洁和维护/CLEANING AND MAINTENANCE1279.1安全指导说明/Safety Instructions127g.2清洁/Cleaning129g.3维护/Maintenance131g.3.1维护和检查单/Maintenance and inspection list1319.3.2润滑建议Remendation of lubricants1329.4拆卸预处理站辊轮/Removal of the rollers on the relaxationstation1339.4.1拆卸上轮/Removing the upper roller133g.4.2安装上轮Installing the upper roller1349.4.3拆卸下轮/Removing the lower roller1359.4.4安装下轮Installing the lower roller1369.5备件储存/Spare parts storage1379.5.1电子马达/Electric motors1379.5.2润滑（油和脂）/Lubricants(oils and greases)1379.5.3风机/Fans137g.5.4电气和电子元件/Electric and electronic ponents137g.6备件订购/Spare parts order138g.6.1订购程序/Ordering procedure1389.6.2地址/Address1381O附录/ANNEX13910.1机器设置/Plant settings14010.2更多文档/Further documents14111构件/STRUCTURAL COMPONENTS143Avery2210-00EN0-7Coating Plant AB 1650PlantIntroduction1简介/Introduction1.1前言Preface亲爱的客户/Dear customer,,此操作和维护手册（以下称“指导手册“）包含了有关如何安全、正确和经济地操作本压敏胶生产线和各站的重要消息。遵守本手册有助于消除危险、减少维修费用和停工期、提高可靠性和使用寿命。This Operating andMaintenance Manual (hereinafter referred to as "Instruction Manual")contains important information on how to operate the coating plant forpressure-sensitive adhesive (hereinafter referred to as "Plant")and itsstations safely,correctly and economically.Observance of this Manualwill help to avoid danger,to reduce repair costs and downtimes,and toincrease the reliability and service life of the assembly groups.本手册不会取代由PAGENDARM公司服务人员提供的指导。ThisManual does not replace the instructions given by the service personnelof PAGENDARM.BTT GmbH.只有有资格、经授权和受过指导的人员可以上机工作。任何运输本机器或受委托上机工作的人员必须阅读和理解此手册的相关部分，特别是“安全指导”一章。并且，用户必须通知相关人员有关可能发生的危险。IOlyqualified,missioned and instructed personnel may work on or withthe plant.Any person transporting the plant or entrusted with work on andwith the plant and its assembly groups must have read and understoodthe corresponding parts of this Manual,in particular the chapter,,SafetyInstructions".Moreover the user has to inform the personnel about thepossible dangers which might arise.用户必须确认本手册中的指导已完全理解。出于此目的，本机器的工作场所必须始终保留一份此手册的复制版本。The user must ensure that theinstructions given in this Manual have been pletely understood.Acopy of the Instruction Manual must always be kept at the location of useof the plant in a place intended for this purpose.机器完全按照艺术标准进行了发展和设计，并且在交运前已经对其功能进行了完全测试.但是，任何不正确使用本机器都可能导致生命危险并/或损害设备和其它财产/The plant has been developed and designed inpliance with the state-of-the-art standards and tested for properfunctioning prior to delivery.Nevertheless,any improper use may causedanger to life and limb of the user or third parties and/or damage to theequipment and other material property.出于此原因，强烈推荐在完全符合指定用途和本手册建议的技术条件下使用本机器/For this reason it is strongly remended to use the plant onlyin technically perfect condition in accordance with its designated use andthe instructions set out in this Instruction Manual.Avery2210-00ENPlantCoating Plant AB 1650Introduction本手册包括机器指定用途的规则和要点必须按照这些规则和要点操作机器以确保本机器在指定用途下运行.用户将独立承担由于用于其它用途而导致的所有危险责任.This Instruction Manual contains rules and guidelines forthe designated use of the plant.The plant must be operated inpliance with these rules and guidelines to guarantee its designateduse.The user will be solely responsible for all risks resulting from anyother use运输，安装和启动机器或其一部分前：仔细阅读本指导手册/Prior to transport,assembly and startup of the plant or parts of it read this InstructionManual carefully!若有任何间题./f you have any questions..请联系我们.请拨PAGENDARM公司please contact us.You can reachPAGENDARM.BTT GmbH by:电话/Phone:+49(0)4089096-0+49(0)4089096-666本手册拥有版权.只供你本人使用不能以任何方式复制或提供给第三方.不允许按照本手册制造零件/This Instruction Manual is.subject to.copyright删除oakwu:It is for your personal information only and must not be reproduced in anyform or made accessible to third parties.Manufacture of parts inaccordance with these documents is not permissible.机器技术上的变更不预先通知。/Subject to technical changes withoutnotice.0-82210-00ENAveryCoating Plant AB 1650PlantIntroduction1.2指定用途/Designated use本机器用于薄膜材料连续涂布压敏胶.The plant serves for continuouscoating of film material with pressure-sensitive adhesive.薄膜材料和涂布规范符合本指导手册的技术数据。无PAGENDARM公司的书面同意，只允许使用技术数据中的溶剂/The substrate and coating删除oakwu:]有specifications must be in agreement with the details given in theTechnical Data of this Instruction Manual.Without written consent ofPAGENDARM.BTT GmbH only the solvents stated in the Technical别除oakwu:允许使用Data are allowed to be used.用户提供和实施机器操作要求的供气和排气系统。It is the user's task toprovide and discharge the supply and exhaust air required for theoperation of the plant.如果安全设施或互锁未按本指导手册的标准实施，必须事先知会PAGENDARM公司和相关国家部门。If safety devices or interlocks areto be executed in a way different from the standards as laid down in thisInstruction Manual,PAGENDARM.BTT GmbH and the petentnational authorities must be informed accordingly beforehand.本手册中所列的性能数据和调整方法的依据是艾利和PAGENDARM间达删除oakwu]:根成，列出并保证的产品加工能力。The performance data andadjustments stated in this Instruction Manual are based on the删除oakwu:并guaranteed product capacities agreed and laid down between Avery andPAGENDARM·BTT GmbH.无PAGENDARM公司的书面同意，这些数值不允许改变。因为除了安全之外，不能再保证其指定的用途。These values must not be changedwithout the consent of PAGENDARM.BTT GmbH,since otherwise safe别除oakwu:原因designated use is no longer guaranteed.将本机器使用于上文涉及之外的目的被认为与指定用途不符。/Using theplant for purposes other than those mentioned above is consideredcontrary to its designated use.The risk of such misuse lies entirely withthe user.本机器不适合在有可爆气体的场合使用。The plant is not suitable foroperation in areas with explosive atmosphere.指定用途也包括遵守安装、拆卸、再安装、开机、操作和维护指导以及所有涉及有害废物排放的指导，Designated.use.also includes observationof all assembly,disassembly,re-assembly,starting,operating and删除oakwu:]设计maintenance instructions as well as all instructions concerning thedisposal of hazardous waste.删除oakwu]:也应当遵守指定用途也必须遵守供应商文档中涉及的单个部件的特殊指导。指定用途包括阅读删除oakwu:单个部件的供应商文档中本指导手册并遵守手册中的要求，特别要遵守安全指导。The specialinstructions concerning the designated use given in the suppliers'删除oakwu:指定用途documentation for individual plant ponents must be observed.Designated use includes reading of this Instruction Manual andadherence to the instructions contained therein,in particular the safety删除oakwu:]也应遵守instructions.所有涉及防止事故和公认的安全及工业的医学原则必须严格遵守。Alrelevant regulations concerning prevention of accidents as well as theAvery2210-00EN0-9PlantCoating Plant AB 1650Introductiongenerally accepted rules for safety and of industrial medicine must bestrictly observed.此外，操作本机器的国家法规必须严格遵守。如果机器要认可，要和当地相关机关共同检查。/In addition,the national regulations for the operationof this plant must be strictly observed.Check together with the localauthorities whether the plant is subject to authorization.任何对本机器的更改都要向PAGENDARM公司申请书面同意。附件或额外设备的安装也要向PAGENDARM公司申请书面同意。IAnymodifications to the plant require the written consent ofPAGENDARM.BTT GmbH.Attachment or installation of additionalequipment also require the written consent ofPAGENDARM·BTT GmbH.0-102210-00ENAveryCoating Plant AB 1650PlantIntroduction1.3技术数据Technical data生产数据/Production data速度/Speeds:最大生产速度Production speed200m/min.max.15m/min.最低生产速度Production speed min.工作宽度Working widths:最大工作宽度Working width max.1650mm最低工作宽度Working width min.1000mmRoller widths1750mm薄膜/Substrates:玻璃纸/Glassine paper50-120g/m2精加工牛皮纸/Supercalendered kraft50-250g/m215-40paper聚酯/PET(polyester)50-1209/m250-120单面或双面涂层纸/Clay-coated ong/m2one or two sides涂PE纸/PE-coated kraft面材/Covering materials:纸/Paper40-120g/m2涂布纸Painted paper60-120热涂布纸Thermocoated paper60-120g/m263,5-89聚酯/Primax&Fasclear15-40PET(polyester)80-250Hot-meet coated PVC films ong/m260-100纸/paper40-100μm硬质聚氯乙烯Hard PVC15-100um聚乙烯Polyethylene20-80130-150环氧树酯/BOPPg/m270-100g/m2聚丙烯Polypropylene70-100g/m2复合纸Laminated paper箔纸/Foil papersMetallized papers胶水/Adhesives:溶剂型（干重）(21%-87%固含)/solvent-based (dry weight)/(21%-87%solid content)别除[上containing粘度范围Viscosity range500-7000cps工艺温度/Processing temperature15-40C面涂Top coat:溶剂型（干重）(20%固含量)1-5g/m2/solvent-based,(dry.weight)(20%solid content)删除[containingPrimer溶剂型（干重）(10%固含量)3.5g/m2/solvent-based,(dry.weight)(10%solid content)别除[上containingAvery2210-00EN0-11PlantIntroductionCoating Plant AB 1650硅油Silicone:溶剂型（干重）(10%固含量)0,5g/m2/solvent-based,(dry_weight)(10%solid content)删除[上containing0-122210-00ENAvery