The information below summarizes the changes to the PowerFlex 4MUser Manual since the February 2007 release.Manual UpdatesDescription of New or Updated InformationPage(s)Input description and attention text for Multiple Digital Input Connectionexample corrected.Description for option 21 of parameter t221 [Relay Out Sel]corrected.3-15Invalid catalog number for L Type Filter deleted.B-4,B10Graphic for the "Connecting an RS-485 Network"section correctedD-3PowerFlex 4M Adjustable Frequency Drive FRN 1.xx-2.xx User ManualPublication 22F-UM001D-EN-ETable of ContentsPrefaceOverviewWho Should Use this Manual?.........Reference Materials.................Manual Conventions.................Drive Frame Sizes...................P-2General Precautions.................P-3Catalog Number Explanation..........P-4Chapter 1Installation/WiringOpening the Cover..................1-1Mounting Considerations.............1-2AC Supply Source Considerations1-3General Grounding Requirements......1-5Fuses and Circuit Breakers............1-71-9I/O Wiring Remendations........1-13Start and Speed Reference Control.....1-19EMC Instructions..................1-21Chapter 2Start UpPrepare For Drive Start-Up............2-1Integral Keypad.....................2-3Viewing and Editing Parameters........2-4Chapter 3Programming and ParametersAbout Parameters ........3-1Parameter Organization...............3-2Display Group..·3-33-8Terminal Block Group...............3-13Communications Group.............3-17Advanced Program Group............3-19Parameter Cross Reference-by Name..3-31Chapter 4TroubleshootingDrive Status.4-1Faults.…4-1Fault Descriptions...................4-3Common Symptoms and Corrective Actions..4-5Appendix ASupplemental Drive InformationDrive,Fuse Circuit Breaker Ratings...A-1Appendix BAccessories and DimensionsProduct Selection...................B-1Product Dimensions.................B-6PowerFlex 4M Adjustable Frequency Drive FRN 1.xx-2.xx User ManualPublication 22F-UM001D-EN-ETable of ContentsAppendix CRS485(DSI)ProtocolNetwork Wiring.....................C-1Parameter Configuration..............C-3Supported Modbus Function Codes ....C-3Writing (06)Logic Command Data......C-4Writing(06)Reference...............C-5Reading (03)Logic Status Data.........C-5Reading(03)Feedback...............C-6Reading (03)Drive Error Codes........C-6Reading (03)and Writing (06)DriveParameters......................C-7Additional Information...............C-7Appendix DRJ45 DSI Splitter CableConnectivity Guidelines..............D-1DSI Cable Accessories...............D-2Connecting an RS-485 Network........D-3IndexPowerFlex 4M Adjustable Frequency Drive FRN 1.xx-2.xx User ManualPublication 22F-UM001D-EN-EPrefaceOverviewThe purpose of this manual is to provide you with the basic informationneeded to install,start-up and troubleshoot the PowerFlex 4MAdjustable Frequency AC Drive.For information on...See page...Who Should Use this Manual?P-1Reference MaterialsP-1Manual ConventionsP-2Drive Frame SizesGeneral PrecautionsP-3Catalog Number ExplanationP-4Who Should Use this Manual?This manual is intended for qualified personnel.You must be able toprogram and operate Adjustable Frequency AC Drive devices.Inaddition,you must have an understanding of the parameter settings andfunctions.Reference MaterialsThe following manuals are remended for general drive information:TitlePublicationAvailable Online at...Wiring and GroundingDRIVES-IN001...Guidelines for Pulse WidthModulated (PWM)AC DrivesPreventive Maintenance ofDRIVES-SB001...Industrial Control and DriveSystem EquipmentSafety Guidelines for theSG-1.1www.rockwellautomation./Application,Installation andliteratureMaintenance of Solid StateControlA Global Reference Guide for0100-2.10Reading Schematic DiagramsGuarding Against Electrostatic8000-4.5.2DamagePowerFlex 4M Adjustable Frequency Drive FRN 1.xx-2.xx User ManualPublication 22F-UM001D-EN-EP-2OverviewManual ConventionsIn this manual we refer to the PowerFlex 4M Adjustable FrequencyAC Drive as:drive,PowerFlex 4M or PowerFlex 4M Drive.Parameter numbers and names are shown in this format:P101 [Motor NP Volts]NameNumberGroupd=Display GroupP=Basic Program Groupt=Terminal Block GroupC=Communications GroupA=Advanced Program GroupThe following words are used throughout the manual to describe anaction:WordMeaningCanPossible,able to do somethingCannotNot possible,not able to do somethingMayPermitted,allowedMustUnavoidable,you must do thisShallRequired and necessaryShouldRemendedShould NotNot RemendedDrive Frame SizesSimilar PowerFlex 4M drive sizes are grouped into frame sizes tosimplify spare parts ordering,dimensioning,etc.A cross-reference ofdrive catalog numbers and their respective frame sizes is provided inAppendix B.PowerFlex 4M Adjustable Frequency Drive FRN 1.xx-2.xx User ManualPublication 22F-UM001D-EN-EOverviewGeneral PrecautionsATTENTION:To avoid an electric shock hazard,verify that thevoltage on the bus capacitors has discharged before performing anywork on the drive.Measure the DC bus voltage at the-DC and +DCterminals on the Power Terminal Block (refer to Chapter 1 PowerTerminal descriptions).The voltage must be zero.Darkened LEDs or a darkened LCD display is not an indication thatcapacitors have discharged to safe voltage levels.ATTENTION:Only qualified personnel familiar with adjustablefrequency AC drives and associated machinery should plan orimplement the installation,start-up and subsequent maintenance of thesystem.Failure to ply may result in personal injury and/orequipment damage.ATTENTION:This drive contains ESD (Electrostatic Discharge)sensitive parts and assemblies.Static control precautions are requiredwhen installing,testing,servicing or repairing this assembly.Component damage may result if ESD control procedures are notfollowed.If you are not familiar with static control procedures,reference A-B publication 8000-4.5.2,"Guarding Against ElectrostaticDamage"or any other applicable ESD protection handbook.ATTENTION:An incorrectly applied or installed drive can result inponent damage or a reduction in product life.Wiring or applicationerrors,such as,undersizing the motor,incorrect or inadequate ACsupply,or excessive ambient temperatures may result in malfunction ofthe system.ATTENTION:The bus regulator function is extremely useful forpreventing nuisance overvoltage faults resulting from aggressivedecelerations,overhauling loads,and eccentric loads.However,it canalso cause either of the following two conditions to occur.1.Fast positive changes in input voltage or imbalanced input voltagescan cause unmanded positive speed changes;2.Actual deceleration times can be longer than mandeddeceleration times.However,a "Stall Fault"is generated if the drive remains in this statefor 1 minute.If this condition is unacceptable,the bus regulator must bedisabled (see parameter A441).In addition,installing a properly sizeddynamic brake resistor will provide equal or better performance in mostcases.PowerFlex 4M Adjustable Frequency Drive FRN 1.xx-2.xx User ManualPublication 22F-UM001D-EN-EOverviewCatalog Number Explanation1-3459101112131422FD8P7N113AADrive Dash Voltage Rating Rating Enclosure HIM Emission ClassTypeOptionalCodeCode Version22FPowerFlex 4M3No Brake IGBTStandardCode Voltage Ph.Code Rating120VAC 10Not Filtered240VAC 1FilteredB240VAC 3D480VAC 3Code Interface Module1Fixed KeypadCode PurposeAAReserved forthrucustom firmwareCode EnclosureNPanel Mount-IP 20 (NEMA Type Open)Output Current 200-240V InputCode AmpskW (HP)Code Amps kW (HP)Code Amps kW(HP)1P61.602(0.251P61.60.2(0.251P51.50.4(0.5)2P52.50.4(0.5)2P52.50.4(0.5)2P52.50.75(1.0)4P54.50.75(1.0)4P24.20.75(1.0)4P24.21.5(2.0)6P06.01.1(1.5)8P08.01.5(2.0)6P06.02.2(3.0)01111.02.2(3.0)8P78.701212.02.2(3.0)01313.05.57.5)01717.53.7(5.0)01818.07.5(10.0)02525.05.5(7.5)02424.010.0(15.0)03333.07.5(10.0)Additional accessories.options and adapters are available.See Appendix B for detailsPowerFlex 4M Adjustable Frequency Drive FRN 1.xx-2.xx User ManualPublication 22F-UM001D-EN-EChapter 1Installation/WiringThis chapter provides information on mounting and wiring thePowerFlex 4M Drive.For information on...See pageSee pageMounting Considerations12Power Wiring1-9AC Supply Source Considerations131/O Wiring1-13RemendationsGeneral Grounding Requirements 1-5EMC Instructions121Most start-up difficulties are the result of incorrect wiring.Everyprecaution must be taken to assure that the wiring is done as instructed.All items must be read and understood before the actual installationbegins.ATTENTION:The following information is merely a guide for properinstallation.Rockwell Automation,Inc.cannot assume responsibilityfor the pliance or the nonpliance to any code,national,local orotherwise for the proper installation of this drive or associatedequipment.A hazard of personal injury and/or equipment damageexists if codes are ignored during installationOpening the Cover1.Press and hold in the tabs on each side of the cover.2.Pull the cover out and up to release.PowerFlex 4M Adjustable Frequency Drive FRN 1.xx-2.xx User ManualPublication 22F-UM001D-EN-E1-2Installation/WiringMounting ConsiderationsMount the drive upright on a flat,vertical and level surface.Install on 35 mm DIN Rail (for frames A and B).orInstall with screws.Table 1.A Screw Mounting RemendationsMinimum Panel ThicknessScrew SizeMounting Torque1.9mm(0.0747in.)M4(8-32)1.56-1.96N-m(14-17lb.-in)Protect the cooling fan by avoiding dust or metallic particles.Do not expose to a corrosive atmosphere.Protect from moisture and direct sunlight.Minimum Mounting ClearancesRefer to Appendix B for mounting dimensions.◆See Table1.B76.2mm3.0in.)76.2mm(3.0in.)Closestobject thatthrough the driveheat sink and chassis76.2mm(3.0in.)76.2mm3.0in)AirflowAmbient Operating TemperaturesTable 1.B Enclosure and Clearance RequirementsHorizontal Clearance between drivesAmbient TemperatureMinimumMaximum0 mm and greater25 mm and greater-10℃(14F)50℃(122日Drive enclosure is rated IP20,NEMA/UL Type OpenPowerFlex 4M Adjustable Frequency Drive FRN 1.xx-2.xx User ManualPublication 22F-UM001D-EN-E