PowerFlex4 and 40 ACDrivesOptimized PerformanceRemovable MOV to ground provides trouble-free operation when used on ungroundeddistribution systems.A relay pre-charge limits inrush current.Integral brake transistor,available on all ratings (except no brake version),providesdynamic braking capability with simple low cost brake resistors.DIP switch settable 24V DC sink or source control for control wiring flexibility..150%overload for 60 seconds or 200%overload for 3 seconds provides robust overloadprotection..Adjustable PWM frequency up to 16 kHz ensures quiet operation.Sensorless Vector PerformanceAB PowerFlex 4 3Hp-High SpeedPowerFlex 43.025Drive automatically provides auto boost(IR2.0pensation)and slip pensation.151.0Provides excellent speed regulation and high levels of0.5torque across the entire speed range ofthe drive,and0.0improved speed regulation even as loading increases.1020304050607090100Frequency (HZ)Sensorless Vector ControlAB PowerFlex 40 3Hp-High SpeedPowerFlex 403.02.5Sensorless Vector Control provides exceptional speed2.0regulation and very high levels of torque across the1.5entire speed range of the drive.1.00.5The Autotune feature allows the PowerFlex 40 to adapt0.0to individual motor characteristics.0102030405060708090100Frequency (HZ)PerformanceThis graph depicts the ability of a PowerFlex 40 drive toaccelerate into at least 150%load.A PowerFlex 4 willperform similarly,but with a slightly higher accelerationtime.SpeedAt 100%motor load,the drive will run the motor atsynchronous speed.Excellent current regulation.TorqueLinear acceleration.Best in class digital input response time andrepeatability.1308224Rockwell Automat ion Publication 22-TD0011-EN-P-June 2013PerformanceSensorless Vector Control develops high torquc over a wide speed rangeand adapts to individual motor characteristics.Variable PWM allows the drive to output more current at lowfrequencies..Integral PID functionality enhances application flexibility.Timer,Counter,Basic Logic and StepLogic"functions can reducehardware design costs and simplify control schemes.Timer function:Relay or opto outputs controlled by driveperforming timer function.Timer is initiated by activating a digitalinput programmed as“Timer Start.”Counter function:Relay or opto outputs controlled by driveperforming counter function.Counter function is activated by adigital input programmed as“Counter Input.”Basic Logic:Relay or opto outputs controlled by status ofdigitalinputs programmed as"Logic Inputs."Performs basic Boolean logic.StepLogic:Logic-based steps using preset speed settings.Each stepprofile.Drive outputs can be used to indicate which step is being performed.1/0Analog Signal FollwerTwo(2)Analog Inputs(one unipolar and one bipolar)areDrive 1independently isolated from the rest of the drive I/O.These inputsAnalog OutAnalog Incan be toggled between via a digital input.Three(3)fixed and four (4)fully programmable Digital Inputsprovide application versatility.Common)14Commoni 14One(1)Analog Output is DIP switch selectable for either10...10V or 0...20mA.This scalable,10-bit output is suitable forTwo (2)Opto Outputs and one (1)form C relay output can beused to indicate various drive,motor or logic conditions.CommunicationsIntegral munication cards such as DeviceNet",EtherNet/IP",PROFIBUS"DP,LonWorks'and,ControlNet"can improve machineThe DSI Wireless Interface Module (WIM)provides a wirelessmunication interface between a Pocket PC,laptop puter ordesktop puter equipped with Bluetooth"wireless technology,and anyField installed option allows for future addition of stand-alone drives to awork.Online EDS file creation with RS NetWorx"providing ease of set-upon awork.Rockwell Automat ion Publication 22-TD0011-EN-P-June 20135PowerFlex4 and 40 ACDrivesVersatile Programming and Network SolutionsPowerFlex 4 and PowerFlex 40 are patible withany device that acts as a RTU Master and supportsstandard 03 and 06 RTU mands.A work can be configured using PowerFlex 40drives with optional munication cards for highRTUperformance and flexible configuration capabilities.up to31PowerFlex4 or PowerFlex 40 drivesBACNode 1Node 2ControlNetDeviceNetEtherNet/IPwith Comms cardwith Comms card with Comms cardLonWorksPROFIBUS DPA multi-drive solution can be reached using a singlePowerFlex 40 DeviceNet option,with the ability forRTUup to five drives to reside on one node.Integral RS485 munications enable the drives toup to 4 PowerFlex 4 or PowerFlex 40 drivesbe used in a multi-drop work configuration.Aserial converter module(SCM)provides connectivityto any controller with a DFl port.The SCM can beDF1RTUeliminated if the controller acts as a RTU Master.SCMup to 31 Powerflex 4 or Powerflex 40 drivesPC Programming SoftwareThrough the use of a Serial Converter Module andDriveExplorer"or DriveTools"SP software,programming can be greatly simplified.Drive Explorer SoftwareView and modify drive and adapter parameters ina method similar to the file management capabilityof Microsoft Windows Explorer.Operate the drive via an on-screen Control Bar,which is a tool that allows you to start,stop,andchange the speed reference of the drive.Save,restore and print parameter information.Compare current parameters with factory defaultsor previously saved parameter values.Edit,upload and download parameters.DriveTools SP SoftwareOnline and offline programming capabilityIn-grid and dialog-based parameter editingImmediate visual indication of drive and munication status when viewingonline drive6Rockwell Automat ion Publication 22-TD0011-EN-P-June 2013PowerFlex 4 and 40 ACDrivesUse the chart below to assist in determining which product is most appropriate for an application.PowerHlex'Feature40Catalog Reference22A22B(1.1)1.5HP/115y1e(11.0)15HP/460V,3aMaximum(kW)HP Rating/nput Voltage150%fbr60 second水150%for60s2c0nd水OverloadCapacity200%for35eond水IP30,NEMA/UL Type 1 Option●IP66,NEMA/UL Type 4X/12(Indoor)Internal -1e.230VIntemnal-1,230VEMC FilteringDIN Rail Mounting Standard(Through 5 HP)Keypad-Remote LCD●Control TypeV/zSensorless Vector V/HzNot available on no brake models.Preset Speeds482..16kHzSkip FrequencyProcessControl Loop(PID)StepLogic FunctionalityTimer/Counter Functions3 fixed for START/STOP/REV3 fixed for START/STOP/REVDiscrete Inputs12Analog Input-Unipolar0..10Wor4..20mA)1Analog Input-BipolarAnalog Response2 Hz (500 ms)100Hz(10msRelay Output1-N.O/N.C dry contact1-N.0./N.C.dry contact2●BACControlNetDeviceNetEtherNet/IPLonWorksPROFIBUS DP(1)With 22-XCOMM-DC-BASE External mounting kitRockwell Automat ion Publication 22-TD0011-EN-P-June 2013PowerFlex4 and 40 ACDrivesCatalog Number Explanation1-3456-89101222A-A1P5N114AAbhac4DriveRatingHIMCodeType380-480V Three-Phase InputCodeInterface Module22APowerFlex 4CodeAmpskW (Hp)Fixed Keypad22B1P41.4040.52P32.30.75(1.0)fb4P04.0152.0Emission Class6P06.0223.0Voltage RatingCodeRatingCodeVoltage0101054.05.0Ph.0Not Filtered1012121FilteredA240V ac1017177.510240V ac302424D480V acc5E600V ac3CodeDescriptionRating3Without Brakec1460-600V Three-Phase InputWith BrakeRatingCodeAmpskW (Hp)1P71.7100-120V Single-Phase InputCodekW (Hp)3P03.0Amps2P32.34P24.2223.0Optional5.00.75(1.06P66.64.05.0CodePurpose6P06.01.11.59P9AA through ZZReserved for custom012127.51001919c2Ratingd200-240V Single-Phase InputCodeAmpskW (Hp)Enclosure2P32.3Code0.40.5Enclosure5P05.00.75(1.0IP66,NEMA/UL Type4X·8P08.01.52.0FFlange Mount-IP20,NEMA/ULType Open012122.23.0Replacement Plate Drive-IP20,NEMA/UL Type Openc3Contact factory for orderinginformation.RatingNPanel Mount-IP20,NEMA/UL Type200-240V Three-Phase InputOpenCodeAmpskW (Hp)2P32.3Check availability before ordering.5P05.00.751.08P01.52.00122.23.001717.53.75.0024245.57.5033337.5108Rockwell Automat ion Publication 22-TD0011-EN-P-June 2013Product SelectionIP 66,UL Type4XDrive RatingsPowerFlex 4PowerFlex 40OutputFrameOutputFramekWHPCurrentCatalog NumberCatalog NumberCurrentCatalog NumberCatalog NumberCatalog Number020.2515A22A-V1P5N10422A-V1P5F1041-Phase0.40523A22A-V2P3N104A22A-V2P3F10423A22B-2P3N104B22B-V2P310422B-V2P3F1040.7545A22A-V4P5N104B22A-V4P5F1045.0A22B-V5PON10422B-V5P0C10422B-V5P0F1041.1156.0A22A-V6P0N10422A-V6P0F10460A22B-V6P0C10422B-V6P0F104020251.4AA1-Phase0.4052.1A22A-A2P 1N103NO BRAKENo Filter075103.6A22A-A3P6N103A152.068A22A-A6P8N103223.09.6020251.4A22A-A1P4W113A1-Phase0.40522A-A2P1N113ANO BRAKE0.7536A22A-A3P6N113A152.068A22A-46P8N113223.022A-A9P6N113B240V50/6也0202515A22A-41P5N1141-Phase0.40523A22A-A2P3W114A23A22BA2P3N114B0.751045A22A-A4P5W114A5.0A22B-A5P0N114152.08.0A22A-48P0N1148.0A22B-A8PON114B223.012.0A22B-A012N1140202515A22A-A1P5N104A22A-A1P5F1041-Phase0.40523A22A-A2P3N104A22A-A2P3F10423A22B-42P310422B-A2P3F10445A22A-A4P5W104A22A-A4P5F10422B-A5PON10422B-4A5P0C10422B-45P0F104152.08.0A22A-48P0N104B22A-A8P0F10422B-8P0N104B22B-A8P0C10422B-48P0F104223.012.0A22B-A012N10422B-4012F104240V50/60也0202515A22A-81P5N104A22A-B1P5F1043-Phase0.40523A22A-B2P3N104A22A-B2P3F10423A22B-B2P3N10422B-82P310422B-B2P3F1040751.045A22A-B4P5N104A22A-B4P5F10450A22B-B5PON10422B-B5P0C10422B-B5P0F104152.08.0A22A-B8P0N104A22A-B8P0F10480A822B-B8P0C10422B-88P0F104223.012.0A22A-B012N10422A-B012F10412.0A22B-B012N10422B-8012C10422B-B012F10437175A22A-B017N10422A-B017F10417.5A22B-B017N104B22B-B017C10422B-8017F104557524.0A22B-8024F1047510.033.0A22B-8033N10422B-B033F1040.40514A22A-D1P4W10422A-D1P4F1041.4A22B-D1P4W10422B-D1P410422B-D1P4F1043-Phase0751023A22A-D2P3W104A22A-D2P3F10423A22B-D2P3W104B22B-D2P310422B-D2P3F104No Filter152.04.0A22A-D4P0N104A22A-D4P0F10440A22B-D4P0N104B22B-04P0C10422B-D4P0F104223.06.0A22A-D6P0N10422A-D6P0F10460A22B-D6P0N104B22B-D60C10422B-D6P0F10487A22A-8P7N10422A-D8P7F1044.05.010.5A22B-D010N104B22B-D010C10422B-0010F104557512.0A2B-D012N10422B-D012F1047510.017.0A22B-D017N104228-D017F10411.015.024.0A22B-D024N10422B-D024F1040.751017A22B-E1P7N104&22B-E1P7C10422B-E1P7F1043-Phase152.03.0A22B-E3P0N10422B-E3P0C10422B-E3P0F104223.042A22B-E4P2N104&22B-E4P2C10422B-E4P2F1044.05.066A22B-E6P6N104B22B-E6610422B-E66f10455759.9A7510.0120A22B-E012N10422B-012F10411.019.0A22B-E019N10422B-E019F104Shaded areas areapplicable toPowerFlex 40 onlyRockwell Automat ion Publication 22-TD0011-EN-P-June 2013PowerFlex4 and 40 ACDrivesUser Installed OptionsIP30/NEMA 1/UL Type 1 Conversion KitDrivePowerFlex4ItemDescriptionFrameCatalog Number22-JBAA22-JBAB22-JBAB22-JBACIP30/N EMA 1/UL Type 1 Kit with22-JBCBHuman Interface Module Option Kits and AccessoriesItemDescriptionCatalog Number(HIMs)22-HIM-A3(NEMA Type 1).Indudes 1.0 meter cable.Can be panel mounted with optional Bezel Kit.22-WIM-N122-WIM-N45indoor useonly.Bezel KitDSI HIM Cable (DSI HIM to R45 cable)22-HW-H1022-HIM-H30Communication Option Kits1203-SFC and 22-R145CBL-C20 Ca blesSerial Cableto connect to aputer.ConverterH10 and 22-HIM-H10 cables.22-R45-C20Terminating ResistorsAU0-R45-R1AK-UO-RJ45-TB2P22-XCOMM-DC-BASEExtemal Comms Power Supply22-COMM-B22-COMM-CDeviceNet22-COMM-DEtherNet/IP22-COMM-E22-COMM-L22-COMM-P22B-CCB22B-CCCShaded areas areapplicable toPowerFlex 40 only.Rockwell Automat ion Publication 22-TD0011-EN-P-June 2013PC Programming Software9303-4DTE01ENE9306-4EXPO1ENEDC Bus InductorsInput VoltageHPAmps557508532800110.00555753751880047510.0254025800511.015.0322683280035575126012B0047510.01818B00511.015.040Shaded areas areapplicable toPowerFlex 40 only.Rockwell Automat ion Publication 22-TD0011-EN-P-June 2013PowerFlex4 and 40 ACDrivesDynamic Brake Resistors3%Line ReactorsDrive RatingsPowerFlex4InputundamentalInductanceWattsCatalogVoltagekWHPmpsuous A mpsmh120V5060也2025AKR2-091P50024002575W1321-32-41-PhaseAKR2-091P50012.021W1321-34-03-PhaseAK-R2-091P5003.0321-38-8AKR2-091P500121519.5W240V5060位0225AKR2-091P500220121812526W1-Phase5AKR2-091P500.7080836 W321-3R18-4AK-2-091P5005251321-325-4520AK-R2-091P5007.510.01321-335-422AK2-047P500.40520.013W1321-32-8240V5060也0225AKR2-091P500020W3-Phase4AR2-091P50020WAK-2-091P500125.0150AK-R2-091P500222AK-2-047P5004001218251321-3R12-85.0AK-R2-047P5005.52182531 W321-312-8557.510.0157510.050751252 WA-R2-360P500600W20.032132-83-Phase7510AK-2-60P50020W1321-34-815202202205.025.3W321-38-C50AK2-120P125.51825321-312-855757.510.018251321-312-87510.0-151321-318-811.05.0AK2-120P12西(1)Catalog numbers lis ted are for 3%impedance open style units.NEMA Type 1 and 5%impedance reactor600V50603-Phase22A%2-120P12557510.011.05.0Shaded areas areapplicable toPowerFlex 40 onlyRockwell Automat ion Publication 22-TD0011-EN-P-June 2013