soc-2Description of New or Updated InformationSee Page(s)Attention statement added to parameter A082 [DB Resistor Sell.318External Comm Options,Compact l/O added to Table B.G.B-4Modbus function code 16 added.C-2Table of ContentsPrefaceOverviewWho Should Use this Manual?.........Reference Materials.................Manual Conventions.................P-2Drive Frame Sizes...................P-2General Precautions ................P-3Catalog Number Explanation..........P-4Chapter 1Installation/WiringOpening the Cover..................1-1Mounting Considerations.............1-2AC Supply Source Considerations......1-3General Grounding Requirements......1-4Fuses and Circuit Breakers............1-61-8I/O Wiring Remendations........1-11Start and Speed Reference Control.....1-18EMC Instructions..................1-20Chapter 2Start UpPrepare For Drive Start-Up............2-1Integral Keypad.....................2-3Viewing and Editing Parameters........2-4Chapter 3Programming and Parameters3-1Parameter Organization...............3-2Display Group......................3-3Basic Program Group................3-8Advanced Program Group............3-13Parameter Cross Reference-by Name..3-27Chapter 4TroubleshootingDrive Status..…4-1Faults.4-1Fault Descriptions...................4-3Common Symptoms and Corrective Actions..4-5Appendix ASupplemental Drive InformationDrive,Fuse Circuit Breaker Ratings...A-1Specifications......................A-2Appendix BAccessories and DimensionsProduct Selection...................B-1Product Dimensions.................B-5Appendix CRS485(DSI)ProtocolNetwork Wiring.....................C-1Parameter Configuration..............C-2Supported Modbus Function Codes.....C-2Writing (06)Logic Command Data......C-3Writing (06)Reference...............C-4Reading(03)Logic Status Data.........C-4Reading(03)Feedback...............C-4Reading(03)Drive Error Codes........C-5Reading(03)and Writing(06)DriveParameters......................C-5Additional Information...............C-5Appendix DRJ45 DSI Splitter CableConnectivity Guidelines..............D-1DSI Cable Accessories..............D-2Connecting an RS-485 Network........D-3IndexPrefaceOverviewThe purpose of this manual is to provide you with the basic informationneeded to install,start-up and troubleshoot the PowerFlex 4 AdjustableFrequency AC Drive.For information on.…See page...Who Should Use this Manual?P-1Reference MaterialsP-1Manual ConventionsP-2Drive Frame SizesP-2General PrecautionsP-3Catalog Number ExplanationP-4Who Should Use this Manual?This manual is intended for qualified personnel.You must be able toprogram and operate Adjustable Frequency AC Drive devices.Inaddition,you must have an understanding of the parameter settings andfunctions.Reference MaterialsThe following manuals are remended for general drive information:TitlePublicationAvailable Online at ..Wiring and GroundingGuidelines for Pulse WidthModulated (PWM)AC DrivesPreventive Maintenance ofDRIVES-SB001..Industrial Control and DriveSystem EquipmentSafety Guidelines for theSG-1.1www.rockwellautomation./Application.Installation andliteratureMaintenance of Solid StateControlA Global Reference Guide for0100-2.10Reading Schematic DiagramsGuarding Against Electrostatic8000-4.5.2DamageOverviewManual ConventionsIn this manual we refer to the PowerFlex 4 Adjustable Frequency ACDrive as:drive,PowerFlex 4 or PowerFlex 4 Drive.Parameter numbers and names are shown in this format:P031 [Motor NP Volts]NameNumberGroupd=Display GroupP=Basic Program GroupA=Advanced Program GroupThe following words are used throughout the manual to describe anaction:WordMeaningCanPossible,able to do somethingCannotNot possible,not able to do somethingMayPermitted,allowedMustUnavoidable,you must do thisShallRequired and necessaryShouldRemendedShould NotNot RemendedDrive Frame SizesSimilar PowerFlex 4 drive sizes are grouped into frame sizes tosimplify spare parts ordering,dimensioning,etc.A cross reference ofdrive catalog numbers and their respective frame sizes is provided inAppendix B.OverviewGeneral PrecautionsATTENTION:The drive contains high voltage capacitors which taketime to discharge after removal of mains supply.Before working ondrive,ensure isolation of mains supply from line inputs [R,S,T(L1,L2,L3)].Wait three minutes for capacitors to discharge to safe voltagelevels.Failure to do so may result in personal injury or death.Darkened display LEDs is not an indication that capacitors havedischarged to safe voltage levels.ATTENTION:Only qualified personnel familiar with adjustablefrequency AC drives and associated machinery should plan orimplement the installation,start-up and subsequent maintenance of thesystem.Failure to ply may result in personal injury and/orequipment damage.ATTENTION:This drive contains ESD (Electrostatic Discharge)sensitive parts and assemblies.Static control precautions are requiredwhen installing,testing,servicing or repairing this assembly.Component damage may result if ESD control procedures are notfollowed.If you are not familiar with static control procedures,reference A-B publication 8000-4.5.2,"Guarding Against ElectrostaticDamage"or any other applicable ESD protection handbook.ATTENTION:An incorrectly applied or installed drive can result inponent damage or a reduction in product life.Wiring or applicationerrors,such as,undersizing the motor,incorrect or inadequate ACsupply,or excessive ambient temperatures may result in malfunction ofthe system.ATTENTION:The bus regulator function is extremely useful forpreventing nuisance overvoltage faults resulting from aggressivedecelerations,overhauling loads,and eccentric loads.However,it canalso cause either of the following two conditions to occur.1.Fast positive changes in input voltage or imbalanced input voltagescan cause unmanded positive speed changes;2.Actual deceleration times can be longer than mandeddeceleration timesHowever,a"Stall Fault"is generated if the drive remains in this statefor 1 minute.If this condition is unacceptable,the bus regulator must bedisabled (see parameter A117).In addition,installing a properly sizeddynamic brake resistor will provide equal or better performance in mostcases.OverviewCatalog Number Explanation56-89101113-1422AA1P5N114AADriveDash Voltage RatingRatingEnclosure HIM Emission Class TypeOptionalCodeCode Version22APowerFlex 434StandardCode RatingCode Voltage Ph.0Not Filtered120VAC 11FilteredA240VAC 1240VAC 3D480VAC 3Code Interface ModuleCode Purpose1Fixed KeypadAAReserved forthrucustom firmwareCode EnclosurePanel Mount-IP 20 (NEMA Type Open)Flange Mount-IP 20 (NEMA Type Open)HReplacement Plate Drive-IP 20(NEMA Type Open)Contact factory for ordering information.Output Current 200-240V Input,NO BRAKECode AmpskW (HP)Code Amps KW (HP)1P51.50.20.25)1P41.40.2(0.252P32.30.4(0.52P12.10.40.54P54.50.75(1.0)3P63.60.75(1.0)6P06.01.1(1.5)6P86.81.52.0)9P69.62.23.0)Output Current@200-240V InputOutput Current 380-480V InputCode AmpskW (HP)Code Amps kW (HP)1P51.50.2(0.25)1P41.40.40.52P32.30.4(0.52P32.30.75(1.0)4P54.50.75(1.0)4P04.01.52.0)8P08.01.5(2.0)6P06.02.23.0)01212.02.23.0)8P78.73.75.0)01717.53.7(5.0)Position 12 of the Catalog Number now indicates drive type.All PowerFlex 4 drivesare equipped with RS485 munication.Chapter 1Installation/WiringThis chapter provides information on mounting and wiring thePowerFlex 4 Drive.For information on...See pageFor information on...See pageOpening the Cover11Fuses and Circuit Breakers 1-6Mounting Considerations12Power Wiring1-8AC Supply Source Considerations131-11RemendationsEMC Instructions1-20Most start-up difficulties are the result of incorrect wiring.Everyprecaution must be taken to assure that the wiring is done as instructed.All items must be read and understood before the actual installationbegins.ATTENTION:The following information is merely a guide for properinstallation.Rockwell Automation,Inc.cannot assume responsibilityfor the pliance or the nonpliance to any code,national,local orotherwise for the proper installation of this drive or associatedequipment.A hazard of personal injury and/or equipment damageexists if codes are ignored during installation.Opening the Cover1.Press and hold in the tabs on each side of the cover.2.Pull the cover out and up to release.o1-2Mounting ConsiderationsMount the drive upright on a flat,vertical and level surface.Install on 35 mm DIN Rail.orInstall with screws.Table 1.A Screw Mounting RemendationsMinimum Panel Thickness Screw SizeMounting Torque1.9mm(0.0747in.)M4(8-32)1.561.96N-m(1417lb.-in.)Protect the cooling fan by avoiding dust or metallic particles.Do not expose to a corrosive atmosphere.Protect from moisture and direct sunlight.Minimum Mounting ClearancesRefer to Appendix B for mounting dimensions.120mm120mmClosest object thatodobomay restrict air flowthrough the drive heatsink and chassis120mm120mmMounting Option AMounting Option BNo clearance required between drives.Ambient Operating TemperaturesTable 1.B Enclosure and Clearance RequirementsAmbient TemperatureEnclosure RatingMinimum MountingMinimumMaximumClearancesIP 20/Open TypeUse Mounting Option A40℃(104日IP 30/NEMA 1/UL Type 1(1)Use Mounting Option B50C(122F)IP 20/Open TypeUse Mounting Option BRating requires installation of the PowerFlex 4 IP 30/NEMA 1/UL Type 1 option kit.Debris ProtectionA plastic top panel is included with the drive.Install the panel to preventdebris from falling through the vents of the drive housing duringinstallation.Remove the panel for IP 20/Open Type applications.