Table of ContentsMAN-G-TUBIG-EC (Ver.1.201)4Chapter 1:This Installation Guide......Chapter 2:2.1.2.2.Cautions................2.3.CE Marking Conformance..................2.4.Warranty Information....................7Chapter 3:Product Description...................8Chapter 4:Technical Information.........4.1.physical Specifications..94.2.Technical Data.4.2.1.Auxiliary Supply......................104.2.2.Product Features ...................10Chapter 5:5.1.Hardware Requirements......11AC Input Requirements...............11Remended Wire Cross-Sections (AII Models)..................115.2.Unpacking the Drive Components..1.25.3.5.3.1.Mating Connector Types ............5.4.Mounting the Gold Tuba...........16Chapter 6:Gold Tuba Connection Diagrams...........17Chapter 7:7.1.Basic Remendations7.1.2.Feedback Cable Port A and Port B Connector...................................227.1.3.Feedback Cable Port C Connector....237.1.4.1 cable connector.......237.1.5.STO Cable7.2.Motor Power connector Pinouts..257.3.1.Direct-to-Mains Power Source (Non-lsolated)......................7.3.1.1.Three-Phase Direct-to-Mains Connection Topology...................97.3.1.2.Single-Phase Direct-to-Mains Connection Topology........97.3.1.3.Multiple Connections Topology......297.3.2.Shunt Regulator......307.3.3.Fault Protection...31Table of Contents |Warnings|www.elmomc.Table of Contents5MAN-G-TUBIG-EC (Ver.1.201)7.4.7.5.3475.1.Incremental Encoder.367.5.2.Hall Sensor.…367.5.3.7.6.1.Incremental Encoder..417.6.2.Interpolated Analog Encoder.427.6.3.7.7.Port cand Analog Input..447.7.1.Port C...................467.7.2.Analog Input…467.8.78.1.Source Mode PLC Voltage Level Input.......4878.2.TTLMode TTLVoltage Level Input.....487.8.3.ST00 utput.497.9.Digital Inputs and Outputs.....507.9.1.Digital Input and Output TTL Mode..5.27.9.2.Digital Input and Output PLC Source Mode ........547.9.3.Digital Input and Output Sink Mode......567.10.USB2.07.11.Network I/0.….607.11.1.Digital Input.627.11.2.Digital Output..657.13.Drive Status Indicator.......697.14.EtherCAT Communications Version........707.14.1.EtherCAT IN/Ether Pinouts.............707.14.2.EtherCAT OUT Pinouts............727.14.3.EtherCAT Wiring..73.747.14.6.EtherCAT Switches................7.15.CAN Communications Version .......767.15.1.CAN Wiring…77Chapter 8:Powering Up.…Chapter 9:Dimensions.…Table of Contents |Warnings|www.elmomc.Gold Tuba Installation GuideMAN-G-TUBIG-EC (ver.1.201)6Chapter 1:This Installation GuideThis installation Guide details the technical data,pinouts,and power connectivity of the Gold Tuba.For a prehensive detailed description of the functions refer to the MAN-G-Panel MountedDrives Hardware manual which describes Panel Mounted products.Chapter 2:Safety InformationIn order to achieve the optimum,safe operation of the Gold Tuba,it is imperative that youimplement the safety procedures included in this installation guide.This information is provided toprotect you and to keep your work area safe when operating the Gold Tuba and acpanyingequipment.Please read this chapter carefully before you begin the installation process.Before you start,ensure that all system ponents are connected to earth ground.Electricalsafety is provided through a low-resistance earth connection.Only qualified personnel may install,adjust,maintain and repair the servo drive.A qualified personhas the knowledge and authorization to perform tasks such as transporting,assembling,installing,missioning and operating motors.The Gold Tuba contains electrostatic-sensitive ponents that can be damaged if handledincorrectly.To prevent any electrostatic damage,avoid contact with highly insulating materials,such as plastic film and synthetic fabrics.Place the product on a conductive surface and groundyourself in order to discharge any possible static electricity build-up.To avoid any potential hazards that may cause severe personal injury or damage to the productduring operation,keep all covers and cabi doors shut.The following safety symbols are used in this and all Elmo Motion Control manuals:Warning:This information is needed to avoid a safety hazard,which might cause bodily injuryor death as a result of incorrect operation.Caution:This information is necessary to prevent bodily injury,damage to the product or toother equipment.Important:Identifies information that is critical for successful application and understanding ofthe product.Table of Contents |Warnings|www.elmomc.Gold Tuba Installation Guide7MAN-G-TUBIG-EC (ver.1.201)2.1.WarningsTo avoid electric arcing and hazards to personnel and electrical contacts,neverconnect/disconnect the servo drive while the power source is on.Power cables can carry a high voltage,even when the motor is not in motion.Disconnectthe Gold Tuba from all voltage sources before servicing.The high voltage products within the Gold Line range contain grounding conduits for electriccurrent protection.Any disruption to these conduits may cause the instrument to beehot (live)and dangerous.After shutting off the power and removing the power source from your equipment,wait atleast 1 minute before touching or disconnecting parts of the equipment that are normallyloaded with electrical charges(such as capacitors or contacts).Measuring the electricalcontact points with a meter,before touching the equipment,is remended.2.2.CautionsThe maximum AC power supply connected to the instrument must ply with theparameters outlined in this guide.When connecting the Gold Tuba to an approved isolated auxiliary power supply,connect itthrough a line that is separated from hazardous live voltages using reinforced or doubleinsulation in accordance with approved safety standards.Before switching on the Gold Tuba,verify that all safety precautions have been observedand that the installation procedures in this manual have been followed.Make sure that the Safe Torque Off is operational2.3.CE Marking ConformanceThe Gold Tuba is intended for incorporation in a machine or end product.The actual end productmust ply with all safety aspects of the relevant requirements of the European Safety ofMachinery Directive 2006/42/EC as amended,and with those of the most recent versions ofstandards EN 60204-1 and EN ISO 12100 at the least,and in accordance with 2006/95/EC.Concerning electrical equipment designed for use within certain voltage limits,the Gold Tuba meetsthe provisions outlined in 2006/95/EC.The party responsible for ensuring that the equipmentmeets the limits required by EMC regulations is the manufacturer of the end product.2.4.Warranty InformationThe products covered in this manual are warranted to be free of defects in material andworkmanship and conform to the specifications stated either within this document or in theproduct catalog description.All Elmo drives are warranted for a period of 12 months from the timeof installation,or 18 months from time of shipment,whichever es first.No other warranties,expressed or implied-and including a warranty of merchantability and fitness for a particularpurpose -extend beyond this warranty.Table of Contentswww.elmomc.Gold Tuba Installation GuideMAN-G-TUBIG-EC (ver.1.201)Chapter 3:Product DescriptionThe Gold Tuba series of digital servo drives are highly resilient and designed to deliver the highestdensity of power and intelligence.The Gold Tuba delivers up to 25 kW of continuous power in apact package.Before you start,ensure that all system ponents are connected to earth ground.Electricalsafety is provided through a low-resistance earth connection.Only qualified personnel may install,adjust,maintain and repair the servo drive.A qualified personhas the knowledge and authorization to perform tasks such as transporting,assembling,installing,missioning and operating motor servo drives.The Gold Tuba servo drive contains electrostatic-sensitive ponents that can be damaged ifhandled incorrectly.To prevent any electrostatic damage,avoid contact with highly insulatingmaterials,such as plastic film and synthetic fabrics.Place the product on a conductive surface andground yourself in order to discharge any possible static electricity build-up.To avoid any potential hazards that may cause severe personal injury or damage to the productduring operation,keep all covers and cabi doors shut.The Gold Tuba series are part of EImo's advanced Gold Line.They operate from an AC power sourcein current,velocity,position and advanced position modes,in conjunction with a permanent-mag synchronous brushless motor,DC brush motor,linear motor or voice coil.They aredesigned for use with any type of sinusoidal and trapezoidal mutation,with vector control.TheGold Tuba can operate as a stand-alone device or as part of a multi-axis system in a distributedconfiguration on a real-time work.Power to the drives is provided by an AC power source,either directly from the mains or via atransformer.An auxiliary 24 VDC power supply is required as the Gold Tuba does not operate without one.Thisfeature also serves as a backup functionalityTable of Contentswww.elmomc.Gold Tuba Installation GuideMAN-G-TUBIG-EC (ver.1.201)9Chapter 4:Technical Information4.1.Physical SpecificationsFeatureUnitsWeightg (oz)3.25Kg(114.64o2Dimensionmm(in)241×86.1×180.1(9.45"×3.39"×7.09")Mounting methodWall Mounted4.2.Technical DataFeatureUnits30/23040/23030/48040/480Minimum supply voltageVACDC-500 Hzor3X60Nominal supply voltageVAC1X2303X230DC-500 Hzor3X230VAC3X2703X528DC-500 HzorMaximum continuous power9.51318.525outputEfficiency at rated power(at%>98nominal conditions)Auxiliary supply voltage optionVDC18to 30VDCAuxiliary power supplyVA7Continuous current limit(lc)A30403040Amplitude sinusoidal/DCtrapezoidal mutationContinuous RMS sinusoidalA21282128mutation current limit(lc)Peak CurrentA60806080Built In Shunt (peak Power)5.911Note on current ratings:The current ratings of the Gold Tuba are given in units of DCamperes(ratings that are used for trapezoidal mutation or DC motors).The RMS(sinusoidalmutation)value is the DC value divided by 1.41.Table of Contents |Physical Specifications|www.elmomc.Gold Tuba Installation GuideMAN-G-TUBIG-EC (ver.1.201)104.2.1.Auxiliary SupplyFeatureDetailsAuxiliary power supplyIsolated DC source onlyAuxiliary supply input voltage18 VDC to 30 VDCAuxiliary supply input power7VA4.2.2.Product FeaturesMain FeatureDetailsPresence andNo.TTL orSTOPLC SourceTTL or6Digital Input OptionPLC Source or6PLC Sink6TTL or4Digital Output OptionPLC Source or4PLC Sink4Analog InputFeedbackStandard Port A,B,CUSBEtherCAT without switches orCommunication OptionEtherCAT with switches orCANDigital Input (type according to the P/N)12Digital Output(type according to the P/N)610 Network OptionDifferential +10V Analog input(type accordingto the P/N)OtherSTO Output StatusTable of Contentswww.elmomc.Gold Tuba Installation GuideMAN-G-TUBIG-EC (ver.1.201)11Chapter 5:InstallationThe Gold Tuba must be installed in a suitable environment and properly connected to its voltagesupplies and the motor.5.1.Hardware RequirementsAC Input RequirementsCircuit Breakers ContactsThree-Phase Supply VoltageCircuit breaker current rating40 AType CCircuit breaker voltage rating250 VAC/480 VAC depending upon operatingAC voltageContactor40ARemended Wire Cross-Sections(All Models)FeatureConnectionDetailsRemended Maximum Wire Gauge30AModel40 A ModelAC inputAC1,AC2,AC314AWG12 AWGProtective EarthPE14AWG12 AWGNote The actual size is determined by the drive's current model.Table of Contents |Hardware Requirements|www.elmomc.Gold Tuba Installation Guide12MAN-G-TUBIG-EC (ver.1.201)5.2.Unpacking the Drive ComponentsBefore you begin working with the Gold Tuba,verify that you have all of its ponents,as follows:.The Gold Tuba servo drive.The Elmo Application Studio (EAS)software and software manualThe Gold Tuba is shipped in a cardboard box with Styrofoam protection.To unpack the Gold Tuba:1.Carefully remove the servo drive from the box and the Styrofoam.2.Check the drive to ensure that there is no visible damage to the instrument.If any damagehas occurred,report it immediately to the carrier that delivered your drive.3To ensure that the Gold Tuba you have unpacked is the appropriate type for yourrequirements,locate the part number sticker on the side of the Gold Tuba.It looks likethis:P/N:G-TUB40/480EESSNElmoMotion ControlG-TUB11027750www.elmomc.G-TUBA0O5A4.Verify that the Gold Tuba type is the one that you ordered,and ensure that the voltagemeets your specific requirements.The part number at the top provides the type designation.Refer to the appropriate partnumber in the section at the beginning of the installation guide.Table of Contentswww.elmomc.