Table of ContentsMAN-G-SOLWHIIG-EC (Ver.1.509)4Chapter 1:Chapter 2:2.1.2.2.Cautions.…2.3.CE Marking Conformance.2.4.Warranty Information....Chapter 3:Product Description.........83.1.1.Accessories ..............Chapter 4:Technical Information................94.1.Physical Specification..................4.2.Technical Data.…94.2.1.Auxiliary Supply.............4.2.2.Product Features ..........114.3.Environmental Conditions.............124.3.1.Gold Line...........4.4.Gold Line Standards.....Chapter 5:.145.2.Connector Types......................155.2.1.Connector Types.155.3.Mounting the Gold Solo Whistle............5.4.The Gold Solo Whistle Connection Diagrams......Chapter 6:Wiring..............................................206.1.2.Feedback Cable Port A and Port B Connector..................6.1.3.Feedback Cable Port C Connector...246.1.5.STO (Port C)Cable Connector......256.2.Motor Power Connector Pinouts (28).....266.3.Main and Auxiliary Power........................6.3.1.Description286.3.2.Main Power (29)........6.3.3.Auxiliary Power Supply (J30)....6.3.4.Connectivity.…316.3.4.1.Power Rating 200 V........6.34.2.Power Rating 100V.......326.4.Drive Status Indicator................34Table of ContentsMAN-G-SOLWHIIG-EC (Ver.1.509)56.5.STO (Safe Torque Off)(26)....356.5.1.Source Mode-pLcVoltage Level.366.5.2.TTL Mode-TTL Voltage Level...366.6.P0tAC0 nnector(4）.376.6.2.6.6.3.Absolute Serial Encoder..396.7.Port B Connector05)….416.7.1.Incremental Encoder...........426.7.2.Interpolated Analog Encoder .........43.446.8.Port C,Digital I/Os,and Analog Inputs (J6)..........456.8.1.Port C-Emulated Encoder Output...476.8.2.6.8.3.Digital Input and Output TTL Mode...496.8.4.Digital Input and Output PLc Source Mode........516.10.RS-232 Connector (J21)...546.11.EtherCAT Communications Version........556.11.1.EtherCAT IN/Ether Connector (J7).556.11.2.EtherCAT OUT Connector (J8).....566.11.3.EtherCAT Wiring.......6.11.4.EtherCAT Status Indicator....6.12.CAN Communications version..586.12.1.CAN Wiring...596.13.Powering Up.….60606.15.Heat Dissipation ..............616.15.1.Thermal Data…6.15.2.Heat Dissipation Data..............616.15.3.How to Use the Charts.....62Chapter 7:Dimensions..............63Gold Solo Whistle Installation GuideMAN-G-SOLWHIG-EC (Ver.1.509)Chapter 1:This Installation GuideThis installation Guide details the technical data,pinouts,and power connectivity of the Gold SoloWhistle.For a prehensive detailed description of the functions refer to theMAN-G-Panel Mounted Drives Hardware manual which describes Panel Mounted products.Chapter 2:Safety InformationIn order to achieve the optimum,safe operation of the Gold Solo Whistle,it is imperative that youimplement the safety procedures included in this installation guide.This information is provided toprotect you and to keep your work area safe when operating the Gold Solo Whistle andacpanying equipment.Please read this chapter carefully before you begin the installation process.Before you start,ensure that all system ponents are connected to earth ground.Electricalsafety is provided through a low-resistance earth connection.Only qualified personnel may install,adjust,maintain and repair the servo drive.A qualified personhas the knowledge and authorization to perform tasks such as transporting,assembling,installing,missioning and operating motors.The Gold Solo Whistle contains electrostatic-sensitive ponents that can be damaged if handledincorrectly.To prevent any electrostatic damage,avoid contact with highly insulating materials,such as plastic film and synthetic fabrics.Place the product on a conductive surface and groundyourself in order to discharge any possible static electricity build-up.To avoid any potential hazards that may cause severe personal injury or damage to the productduring operation,keep all covers and cabi doors shut.The following safety symbols are used in this and all Elmo Motion Control manuals:Warning:This information is needed to avoid a safety hazard,which might cause bodily injuryor death as a result of incorrect operation.Caution:This information is necessary to prevent bodily injury,damage to the product or toother equipment.Important:Identifies information that is critical for successful application and understanding ofthe product.Table of Contents |Warnings|www.elmomc.Gold Solo Whistle Installation GuideMAN-G-SOLWHIIG-EC (ver.1.509)72.1.WarningsTo avoid electric arcing and hazards to personnel and electrical contacts,neverconnect/disconnect the servo drive while the power source is on.Power cables can carry a high voltage,even when the motor is not in motion.Disconnectthe Gold Solo Whistle from all voltage sources before servicing.The high voltage products within the Gold Line range contain grounding conduits for electriccurrent protection.Any disruption to these conduits may cause the instrument to beehot (live)and dangerous.After shutting off the power and removing the power source from your equipment,wait atleast 1 minute before touching or disconnecting parts of the equipment that are normallyloaded with electrical charges(such as capacitors or contacts).Measuring the electricalcontact points with a meter,before touching the equipment,is remended.2.2.CautionsThe maximum DC power supply connected to the instrument must ply with theparameters outlined in this guide.When connecting the Gold Solo Whistle to an approved isolated auxiliary power supply,connect it through a line that is separated from hazardous live voltages using reinforced ordouble insulation in accordance with approved safety standards.Before switching on the Gold Solo Whistle,verify that all safety precautions have beenobserved and that the installation procedures in this manual have been followed.Make sure that the Safe Torque Off is operational2.3.CE Marking ConformanceThe Gold Solo Whistle is intended for incorporation in a machine or end product.The actual endproduct must ply with all safety aspects of the relevant requirements of the European Safety ofMachinery Directive 2006/42/EC as amended,and with those of the most recent versions ofstandards EN 60204-1 and EN ISO 12100 at the least,and in accordance with 2006/95/EC.Concerning electrical equipment designed for use within certain voltage limits,the Gold SoloWhistle meets the provisions outlined in 2006/95/EC.The party responsible for ensuring that theequipment meets the limits required by EMC regulations is the manufacturer of the end product.2.4.Warranty InformationThe products covered in this manual are warranted to be free of defects in material andworkmanship and conform to the specifications stated either within this document or in theproduct catalog description.All Elmo drives are warranted for a period of 12 months from the dateof shipment.No other warranties,expressed or implied-and including a warranty ofmerchantability and fitness for a particular purpose-extend beyond this warranty.Table of Contents Warnings www.elmomc.Gold Solo Whistle Installation GuideMAN-G SOLWHIIG-EC (ver.1.509)8Chapter 3:Product DescriptionThe Gold Solo Whistle is an integrated solution delivering up to 1.6 kW of continuous power or3.2 kW of peak power in a pact package (73.4 x 46.5 x 36.22 mm or 2.89"x 1.83"x 1.425"),anddesigned to simply and efficiently connect Elmo's Gold Whistle servo drive directly to theapplication.The solution consists of the Gold Whistle together with a convenient connectioninterface which either eliminates or reduces development time and resources when designing anapplication's PCB board.This advanced,high power density servo drive provides top performance,advanced working andbuilt-in safety,as well as a fully featured motion controller and local intelligence.The Gold SoloWhistle is powered by a single 12 V-195 V isolated DC power source(not included)and a "smart"control-supply algorithm enables the drive to operate up to 95V with only one power supply withno need for an auxiliary power supply for the logic.The drive can operate as a stand-alone device or as part of a multi-axis system in a distributedconfiguration on a real-time work.The Gold Solo Whistle drive is easily set up and tuned using EImo Application Studio (EASII)softwaretools.As part of the Gold product line,it is fully programmable with the Elmo motion controllanguage.For more about software tools refer to the Elmo Application Studio Software Manual.The Gold Solo Whistle is available in a variety of options.There are multiple power rating options,two different munications options-Standard (S suffix in the part number)or EtherCAT(E suffixin the part number),a variety of feedback selections and I/O configuration possibilities.3.1.1.AccessoriesCable Kit,catalog number:CBL-GSOLWHIKITO1(can be ordered separately)For further details,see the documentation for this cable kit(MAN-CBLKIT-GSOLWHI.pdf).Table of Contents |Warranty Information|www.elmomc.Gold Solo Whistle Installation GuideMAN-G-SOLWHIIG-EC (ver.1.509)9Chapter 4:Technical Information4.1.Physical SpecificationFeatureUnitsWeightg(oz)Dimension73.4×46.5×36.22mm(2.89"×1.83"×1.425")Mounting methodPanel Mounted4.2.Technical DataFeatureUnits1/1002.5/1005/10010/10015/10020/100Minimum supply voltageVDC12Nominal supply voltageVDC85Maximum supply voltageVDC95Maximum continuous powerW8020040080012001600outputEfficiency at rated power(at%>99nominal conditions)Maximum output voltage>95%of DC bus voltage at f=22 kHzAuxiliary power supplyVDC12 to 95 VDC(up to 6 VA inc.5 V/2x 200 mA for encoder)Amplitude sinusoidal/DCA1.02.55101520continuous currentSinusoidal continuous RMSA0.71.83.5710.614.1current limit(Ic)Peak current limitATable 1:Power RatingNote on current ratings:The current ratings of the Gold Solo Whistle are given in units of DCamperes(ratings that are used for trapezoidal mutation or DC motors).The RMS(sinusoidalmutation)value is the DC value divided by 1.41.Table of Contents Physical Specification|www.elmomc.Gold Solo Whistle Installation GuideMAN-G SOLWHIIG-EC (ver.1.509)10Elmo now offers a 200 VDC maximum output rating selection of Gold Solo Whistle,according to theFeatureUnits3/2006/2009/200Minimum supply voltageVDC12Nominal supply voltageVDC170Maximum supply voltageVDC195Maximum continuous power outputW4809601450Efficiency at rated power(at%>99nominal conditions)Maximum output voltage>95%of DC bus voltage at f=22 kHzAuxiliary power supplyVDC12 to 95 VDC(up to 6 VA inc.5 V/2 x 200 mA for encoder)Amplitude sinusoidal/DCA369continuous currentSinusoidal continuous RMS currentA2.14.26.3Peak current limitA4.2.1.Auxiliary SupplyFeatureDetailsAuxiliary power supplyIsolated DC source onlyAuxiliary supply input voltage12 to 95 VAuxiliary supply input powers4 VA without external loadings6 VA with full external loadingTable of Contents |Technical Data|www.elmomc.Gold Solo Whistle Installation GuideMAN-G-SOLWHIIG-EC (ver.1.509)114.2.2.Product FeaturesMain FeatureDetailsPresence and No.STOTTL,orPLC SourceDigital InputTTL,or6PLC Source6Digital OutputTTL,or2PLC SourceAnalog Input1FeedbackStandard Port A,B,CCommunicationUSBOptionEtherCATCANRS-232Table of Contents |Technical Data|www.elmomc.Gold Solo Whistle Installation GuideMAN-G SOLWHIIG-EC (ver.1.509)124.3.Environmental ConditionsYou can guarantee the safe operation of the Gold Solo Whistle by ensuring that it is installed in anappropriate environment.4.3.1.Gold LineFeatureDetailsOperating ambient temperature0℃to40℃(32℉to104f)according to IEC60068-2-2Storage temperatureMaximum non-condensing humidity95%according to IEC60068-2-78Maximum Operating Altitude2,000m(6562feet)It should be noted that servo drives capable ofhigher operating altitudes are available onrequest.Mechanical Shock15g /11ms Half Sineaccording to IEC60068-2-27Vibration5Hz≤f≤10Hz:±10mmaccording to IEC60068-2-610Hz≤f≤57Hz:4G57Hz≤f≤500Hz:5GTable of Contents Environmental Conditions|www.elmomc.