Table of ContentsMAN-G-SOLTROIG (Ver.1.500)Chapter 1:This Installation Guide...........Chapter 2:Safety Information...........2.1.772.3.CE Marking Conformance.............72.4.Warranty Information....chapter 3:Product Description...................8Chapter 4:Technical Information..........94.1.Physical Specifications.94.2.Technical Data.…4.2.1.Auxiliary Supply......4.2.2.Product Features ...........10Chapter 5:115.1.Unpacking the Drive Components ..........5.2.5.2.1.Mating connector Types..........145.3.Mounting the Gold Solo Trombone .....................155.4.Connection Diagrams..........165.4.1.Connection Diagrams for EtherCAT Version..........................175.4.2.Connection Diagrams for CAN Version..19Chapter 6:6.1.1.General.......226.1.2.Feedback Cable Port A and Port B Connector......236.1.3.Feedback Cable Port cConnector...246.1.4.10 Cable Connector...............246.1.5.STO (Port C)Cable Connector...56.2.Main Power and Motor Power Pinouts..............266.3.Main6.3.1.Direct-to-Mains Power Source......306.3.1.1.Three Phase Direct-to-Mains Connection Topology ................316.3.1.2.Single-Phase Direct-to-Mains Connection Topology...................316.3.1.3.Multiple Connections Topology........................326.3.2.Battery Power Supply...336.4.6.5.6.6.Table of ContentsMAN-G-SOLTROIG (Ver.1.500)56.6.1.6.6.2.6.6.3.Absolute Serial Type Encoder.406.7.P0tB..426.7.2.Interpolated Analog Encoder.....456.7.3.6.8.Port C,Analog Input,1 and STO..476.8.1.POrt C..................................496.8.2.Analog Input.496.8.3.Digital Input and Output TTL Mode.....5.06.8.4.Digital Input and Output PLc Source Mode..5.26.8.5.Digital Input and Output Sink Mode......5.46.9.STO Connector-Safety.............6.9.1.1.Source Mode PLc Voltage Level........576.9.13.SINK Mode -PLc Voltage Level.........5.86.11.EtherCAT Communications Version......616.11.1.EtherCAT IN/Ether Pinouts..616.11.2.EtherCAT OUT Pinouts...............626.11.3.EtherCAT Wiring.............63.63.636.12.CAN Communications Version......646.12.1.CAN Wiring..656.13.Heat Dissipation....676.13.1.Gold Solo Trombone Thermal Data .............676.13.2.Heat Dissipation Data.................676.13.3.How to Use the charts........68Chapter 7:chapter 8:Gold Solo Trombone Dimensions...70Table of Contents |Warnings|www.elmomc.Gold Solo Trombone Installation GuideMAN-G-SOLTROIG (ver.1.500)6Chapter 1:This Installation GuideThis installation Guide details the technical data,pinouts,wiring,and power connectivity of theGold Solo Trombone.For a prehensive detailed description of the functions refer to theMAN-G-Panel Mounted Drives Hardware manual which describes Panel Mounted products.Chapter 2:Safety InformationIn order to achieve the optimum,safe operation of the Gold Solo Trombone,it is imperative thatyou implement the safety procedures included in this installation guide.This information isprovided to protect you and to keep your work area safe when operating the Gold Solo Tromboneand acpanying equipment.Please read this chapter carefully before you begin the installation process.Before you start,ensure that all system ponents are connected to earth ground.Electricalsafety is provided through a low-resistance earth connection.Only qualified personnel may install,adjust,maintain and repair the servo drive.A qualified personhas the knowledge and authorization to perform tasks such as transporting,assembling,installing,missioning and operating motors.The Gold Solo Trombone contains electrostatic-sensitive ponents that can be damaged ifhandled incorrectly.To prevent any electrostatic damage,avoid contact with highly insulatingmaterials,such as plastic film and synthetic fabrics.Place the product on a conductive surface andground yourself in order to discharge any possible static electricity build-up.To avoid any potential hazards that may cause severe personal injury or damage to the productduring operation,keep all covers and cabi doors shut.The following safety symbols are used in this and all Elmo Motion Control manuals:Warning:This information is needed to avoid a safety hazard,which might cause bodilyinjury or death as a result of incorrect operation.Caution:This information is necessary to prevent bodily injury,damage to the product or toother equipment.Important:Identifies information that is critical for successful application and understanding ofthe product.Table of Contents |Warnings|www.elmomc.Gold Solo Trombone Installation Guide7MAN-G-SOLTROIG (ver.1.500)2.1.WarningsTo avoid electric arcing and hazards to personnel and electrical contacts,neverconnect/disconnect the servo drive while the power source is on.Power cables can carry a high voltage,even when the motor is not in motion.Disconnectthe Gold Solo Trombone from all voltage sources before servicing.The high voltage products within the Gold Line range contain grounding conduits for electriccurrent protection.Any disruption to these conduits may cause the instrument to beehot (live)and dangerous.After shutting off the power and removing the power source from your equipment,wait atleast 1 minute before touching or disconnecting parts of the equipment that are normallyloaded with electrical charges(such as capacitors or contacts).Measuring the electricalcontact points with a meter,before touching the equipment,is remended.CautionsThe maximum DC power supply connected to the instrument must ply with theparameters outlined in this guide.When connecting the Gold Solo Trombone to an approved isolated auxiliary power supply,connect it through a line that is separated from hazardous live voltages using reinforced ordouble insulation in accordance with approved safety standards.Before switching on the Gold Solo Trombone,verify that all safety precautions have beenobserved and that the installation procedures in this manual have been followed.Make sure that the Safe Torque Off is operational2.3.CE Marking ConformanceThe Gold Solo Trombone is intended for incorporation in a machine or end product.The actual endproduct must ply with all safety aspects of the relevant requirements of the European Safety ofMachinery Directive 2006/42/EC as amended,and with those of the most recent versions ofstandards EN 60204-1 and EN ISO 12100 at the least,and in accordance with 2006/95/EC.Concerning electrical equipment designed for use within certain voltage limits,the Gold SoloTrombone meets the provisions outlined in 2006/95/EC.The party responsible for ensuring that theequipment meets the limits required by EMC regulations is the manufacturer of the end product.2.4.Warranty InformationThe products covered in this manual are warranted to be free of defects in material andworkmanship and conform to the specifications stated either within this document or in theproduct catalog description.All Elmo drives are warranted for a period of 12 months from the timeof installation,or 18 months from time of shipment,whichever es first.No other warranties,expressed or implied-and including a warranty of merchantability and fitness for a particularpurpose-extend beyond this warranty.Table of Contents |Warnings|www.elmomc.Gold Solo Trombone Installation GuideMAN-G-SOLTROIG (ver.1.500)Chapter 3:Product DescriptionThe Gold Solo Trombone series of digital servo drives are highly resilient and operate from a DCPower Voltage Input source.They are designed to deliver the highest density of power andintelligence.The Gold Solo Trombone delivers up to 10 kW of continuous power or 16 kW of peakpower in a pact package.The digital drives are part of Elmo's advanced Gold Line.They operate from a DC power source incurrent,velocity,position and advanced position modes,in conjunction with a permanent-magsynchronous brushless motor,DC brush motor,linear motor or voice coil.They are designed for usewith any type of sinusoidal and trapezoidal mutation,with vector control.The Gold SoloTrombone can operate as a stand-alone device or as part of a multi-axis system in a distributedconfiguration on a real-time work.The drive is easily set up and tuned using Elmo Application Studio (EASII)software tools.ThisWindows-based application enables users to quickly and simply configure the servo drive foroptimal use with their motor.The Gold Solo Trombone,as part of the Gold Line,is fullyprogrammable with Elmo's motion control language.Power to the drives is provided by a DC power source(not included with the Gold Solo Trombone).Since the power stage is fully isolated from the control stage,the DC rectifier can be fed directlyfrom the mains,without the need for a bulky and expensive transformer.If backup functionality is required to store control parameters in the event of a mains poweroutage,then an H,S,T or AP-model Gold Solo Trombone should be used,with an external 24 VDCisolated supply connected to it.Note The backup functionality can operate from an isolated voltage source within the range of18-30VDC,Whenever backup functionality is not required,Gold Solo Trombone models that have the 0 or 1suffix in the catalog number (section Catalog Number)can be used,i.e.,they do not have a 24 Vcontrol supply.In these models,a smart control-supply algorithm enables the Gold Solo Tromboo operate with only the main power supply VP+and VN-,with no need for a 24 VDC auxiliarypower supply for the logic.The Gold Solo Trombone is a stand-alone version of the Gold Trombone module (PCB-mounted).Another pluggable version,the Gold DC Trombone is also available.3.1.1.AccessoriesCable Kit,catalog number:CBL-GDCWHIKIT02 (can be ordered separately)For further details,see the documentation for this cable kit(MAN-CBLKIT-GOLD.pdf).Table of Contents |Warranty Information|www.elmomc.Gold Solo Trombone Installation GuideMAN-G-SOLTROIG (ver.1.500)9Chapter 4:Technical Information4.1.Physical SpecificationsFeatureUnitsAll TypesWeightg (oz)Dimensionmm(in)111×76×60(4.37"×3"×2.36)Mounting methodPanel/Wall Mounted4.2.Technical DataFeatureUnits12/40016/400R17/400R22/4008/80012/800R11/800R16/800Minimum supplyVDCH,S,T,or AP suffix in P/N*:50H,S,T,or AP suffix in P/N*:95+voltage0 or 1 suffix in P/N:100Nominal supplyVDC325560 for 400 VACvoltage680 for 480 VACMaximum supplyVDC400780voltageMaximumkW455.577.510continuous poweroutputEfficiency at rated%>98power(at nominalconditions)Auxiliary supplyVDC18 Vto 30Vvoltage optionOnly for Control Supply A,H,S,or T suffix ModelAuxiliary powerVA>supplyContinuous currentA121617228121116sinusoidal/DCtrapezoidalmutationSinusoidalA8.511.31215.55.78.57.811.3continuous RMScurrent limit(Ic)Peak current limitANo peakNo peak*Refer to the section Catalog Number for details on the part number.The H,S,T,or AP suffixappears in models where there is a 24 V control supply.If there is a 0 or 1 suffix,the control powersupply operates from the main power.Table of Contents |Physical Specifications|www.elmomc.Gold Solo Trombone Installation GuideMAN-G-SOLTROIG (ver.1.500)10Note on current ratings:The current ratings of the Gold Solo Trombone are given in units ofDC amperes(ratings that are used for trapezoidal mutation or DC motors).The RMS(sinusoidalmutation)value is the DC value divided by 1.41.4.2.1.Auxiliary SupplyFeatureDetailsAuxiliary power supplyIsolated DC source onlyAuxiliary supply input voltage18 VDC to 30 VDC74.2.2.Product FeaturesMain FeatureDetailsPresence and No.STOTTL,orPLC Source,orPLC Sink (is not fully certified,and notremended for new designs)Digital InputTTL,or6OptionPLC Source,orPLC Sink6Digital OutputTTL,or4OptionPLC Source,orPLCSink4Analog InputDifferential±10VFeedbackStandard PortA,B,&CCommunicationUSBOptionEtherCAT,orCANTable of Contents |Technical Datalwww.elmomc.Gold Solo Trombone Installation GuideMAN-G-SOLTROIG (ver.1.500)11Chapter 5:InstallationWarning:The Gold Solo Trombone must be:installed in a suitable environment and properly connected to its voltagesupplies and the motor.mounted and confined within a metal enclosure.5.1.Unpacking the Drive ComponentsBefore you begin working with the Gold Solo Trombone,verify that you have all of its ponents,as follows:The Gold Solo Trombone servo driveThe Elmo Application Studio(EAS)software and software manualThe Gold Solo Trombone is shipped in a cardboard box with Styrofoam protection.To unpack the Gold Solo Trombone:Carefully remove the servo drive from the box and the Styrofoam2.Check the drive to ensure that there is no visible damage to the instrument.If any damagehas occurred,report it immediately to the carrier that delivered your drive.To ensure that the Gold Solo Trombone you have unpacked is the appropriate type for yourrequirements,locate the part number sticker on the side of the Gold Solo Trombone.Itlooks like this:P/N:G-SOLTRO12/400EESElmoMotion ControlG-S10277504www.elmomc.4.Verify that the Gold Solo Trombone type is the one that you ordered,and ensure that thevoltage meets your specific requirements.The part number at the top provides the type designation.Refer to the appropriate partnumber in the section Catalog Number at the beginning of the installation guide.Table of Contents |Unpacking the Drive Components|www.elmomc.Gold Solo Trombone Installation GuideMAN-G-SOLTROIG (ver.1.500)125.2.Connectors TypesThe Gold Solo Trombone has the following 11 connectors.No.PinsTypeFunction8 mm Phoenix high currentMain Power and Motor Connector25.08 mm Phoenix high current24 V Auxiliary Supply122.54 mm PitchFeedback port A82.54 mm PitchFeedback port B242.54 mm PitchPort C and I/O2.54 mm PitchSTO(Safety Torque Off)EtherCAT in8R-45EtherCAT out4USB Device Type Mini BUSB Communication42.54 mm PitchCAN42.54 mm PitchCANTable of Contents |Connectors Types|www.elmomc.