Table of ContentsMAN-G-SOLTTWI (Ver.1.000)4Chapter 1:This Installation Guide........72.1.82.3.Warranty Information...............Chapter3:Product Description....9Chapter 4:Technical Information..................................104.1.Physical Specifications...............4.2.D Type Technical Data...........104.3.Control Supply Input Voltage (VL).....4.4.Product Features...............114.5.Environmental Conditions....Chapter 5:Standards.…135.1.CE Declaration…5.2.Environmental..........145.3.145.4.EtherCAT Conformance.............145.5.Other Compliant Standards......Chapter 6:6.1.Unpacking the Servo Drive Components......6.2.Mounting the Gold Solo Triple Twitter to a Heat Sink................16.3.The Gold Solo Triple Twitter Connection Diagrams....186.3.1.6.3.2.EtherCAT Connection Diagram..19Chapter 7:Wiring..........................207.1.Wiring Legend.207.2.1.Remended Cable Lugs and Cabling............237.3.Mating Connectors,Wires,and cables...237.4.Logic and Control Cabling and Wiring....27.4.1.J10 and J11 (Feedback ports,VL,RS232,USB,Analog Input)...................47.4.2.J11 (Digital Inputs/Outputs,STO).247.4.3.J17,J18 EtherCAT or CAN Communication.4Table of ContentsMAN-G-SOL TTWI (Ver.1.000)574.4.COMRET to PE Connection..247.5.Wiring the Female Connectors............258.1.Main,Control,and Motor Power......8.1.1.Connecting the DC Power and the Motor Power Wires.........................68.1.2.Motor Power connections.......288.1.3.Motor Power….29338.1.4.3.Dual Power Supply (PN G-SOLTWITXXX/YYYEESD)................358.1.4.4.Single Power Supply (PN G-SOLTWITXXX/YYYEESV)...............378.3.J10VLand Feedback connector......3983.1.P0tA8.3.1.1.Incremental Encoder..428.3.1.2.Absolute Serial Encoder......8.3.1.3.Hiperface....44.4583.2.P0tB.458.3.2.1.Incremental Encoder...................458.3.2.2.Interpolated Analog Encoder......46.468.3.3.Port C-Emulated Encoder Output (J10)..48.4.J111/and Communication Connector........488.4.1.Digital inputs..........................................518.4.1.1.Source PLC Voltage Level Digital Input......8.4.1.2.Sink PLC Voltage Level Digital Input.............538.4.1.3.Source 5V Logic Level Digital Input........558.4.2.1.Source PLC Voltage Level Digital Output....578.4.2.2.Sink PLCVoltage Level Digital Output....598.4.2.3.Digital Outputs Source 5V Logic Mode...................61638.4.4.Analog Input.648.4.5.Standard RS-232......64Table of ContentsMAN-G-SOL TTWI (Ver.1.000)68.4.6.USB 2.0 Communication (Only for EtherCAT version)......................658.5.EtherCAT Communications Version.668.5.1.EthercAT IN/Ether Connector (J17)....668.5.2.EthercAT OUT Connector (J18)...........678.5.3.EtherCATOption..............8.5.3.3.EtherCAT Link Indicators (D3,D4)..........7o8.6.CAN Communications Version....718.6.1.CAN IN Connector(U17）….718.6.2.CAN OUT Connector (18).....728.6.3.CAN Option......738.6.3.1.Interface ............738.6.3.2.CAN Layout............74Chapter 9:Powering Up ............759.1.Initializing the System...............9.2.Heat Dissipation..759.2.1.Heat Dissipation Data.......9.2.2.How to Use the Chart ..Chapter 10:Dimensions...................Chapter 11:Cables and Accessories..............78Gold Solo Triple Twitter Installation GuideMAN-G-SOLTTWI (Ver.I1.0007Chapter 1:This Installation GuideThis installation Guide details the technical data,pinouts,and power connectivity of the Gold SoloTriple Twitter.For a prehensive detailed description of the functions and connections of thedrive,refer to the Gold Panel Mounted Drives Hardware Manual.Chapter 2:Safety InformationIn order to achieve the optimum,safe operation of the Gold Solo Triple Twitter,it is imperative thatyou implement the safety procedures included in this installation guide.This information isprovided to protect you and to keep your work area safe when operating the Gold Solo TripleTwitter and acpanying equipment.Please read this chapter carefully before you begin the installation process.Before you start,ensure that all system ponents are connected to earth ground.Electricalsafety is provided through a low-resistance earth connection.Only qualified personnel may install,adjust,maintain and repair the servo drive.A qualified personhas the knowledge and authorization to perform tasks such as transporting,assembling,installing,missioning and operating motors.The Gold Solo Triple Twitter contains electrostatic-sensitive ponents that can be damaged ifhandled incorrectly.To prevent any electrostatic damage,avoid contact with highly insulatingmaterials,such as plastic film and synthetic fabrics.Place the product on a conductive surface andground yourself in order to discharge any possible static electricity build-up.To avoid any potential hazards that may cause severe personal injury or damage to the productduring operation,keep all covers and cabi doors shut.The following safety symbols are used in this and all Elmo Motion Control manuals:Warning:This information is needed to avoid a safety hazard,which might cause bodilyinjury or death as a result of incorrect operation.Caution:This information is necessary to prevent bodily injury,damage to the product or toother equipment.Important:Identifies information that is critical for successful application and understandingof the product.The following symbols are used in this document:Note:Information critical to the understanding and\or operating the feature.Table of ContentsWarnings www.elmomc.Gold Solo Triple Twitter Installa tion Guide8MAN-G-SOLTTWI (Ver.1000)Tip:Information that helps understanding a feature,is good practice or a possibledifferent way of action.By default the Platinum safety drive is in Fail Safe state until the parametrization procedure isproperly done.For FSoE a safety logic which is based on FSoE technology is required.Themissioning and parametrization of the safety logic is beyond the scope of this document.2.1.WarningsTo avoid electric arcing and hazards to personnel and electrical contacts,neverconnect/disconnect the servo drive while the power source is on.Power cables can carry a high voltage,even when the motor is not in motion.Disconnectthe Gold Solo Triple Twitter from all voltage sources before servicing.The high voltage products within the Gold Line range contain grounding conduits for electriccurrent protection.Any disruption to these conduits may cause the instrument to beehot (live)and dangerous.After shutting off the power and removing the power source from your equipment,wait atleast 3 minutes before touching or disconnecting parts of the equipment that are normallyloaded with electrical charges(such as capacitors or contacts).Measuring the electricalcontact points with a meter,before touching the equipment,is remended.2.2.CautionsThe maximum DC power supply connected to the instrument must ply with theparameters outlined in this guide.When connecting the Gold Solo Triple Twitter to an approved control supply,connect itthrough a line that is separated from hazardous live voltages using reinforced or doubleinsulation in accordance with approved safety standards.Before switching on the Gold Solo Triple Twitter,verify that all safety precautions have beenobserved and that the installation procedures in this manual have been followed.Make sure that the Safe Torque Off is operational2.3.Warranty InformationThe products covered in this manual are warranted to be free of defects in material andworkmanship and conform to the specifications stated either within this document or in theproduct catalog description.All Elmo drives are warranted for a period of 12 months from the timeof shipment.No other warranties,expressed or implied-and including a warranty ofmerchantability and fitness for a particular purpose-extend beyond this warranty.Table of ContentsWarnings|www.elmomc.9MAN-G-SOLTTWI (Ver.1000)Chapter 3:Product DescriptionThe Ultra High Current Gold Solo Triple Twitter,which can deliver up to 270A@up to 55VDC,240Aup to 75VDC,210A up to 95VDC and 100A up to 195VDC,are advanced high power densityservo drives,delivering up to 17 kW power in a pact(EtherCAT or CAN)package:EtherCAT:55x80×34.7mm(2.16"x3.15"×1.37")=152.68cm3(9.32in)CAN:55×80×32.8mm(2.16"×3.15"×1.29)=144.32cm3(8.78in)This advanced,high power density servo drive provides top performance,advanced working andbuilt-in safety,as well as a fully featured motion controller and local intelligence.Power to the GoldSolo Triple Twitter is provided by a DC power source which is isolated from the Mains.The GoldSolo Triple Twitter can operate with single or dual power supplies.If separation between the mainDC power source and a control supply is required,then a control supply(isolated from the Mains)isrequired according to the Part Number.The drive can operate as a stand-alone device or as part of a multi-axis system in a distributedconfiguration on a real-time work.The Gold Solo Triple Twitter drive is easily set up and tuned using the Elmo Application Studio(EASII)software tools.As part of the Gold product line,it is fully programmable with the Elmomotion control language.For more information about software tools refer to the Elmo ApplicationStudio (EASII)User Guide.The Gold Solo Triple Twitter is available in a variety of models.There are multiple power ratingoptions,different munications options,a number of feedback options and different l/Oconfiguration possibilities.G-50L_TTWHI9A-ECATEtherCATCANopenFigure 1:Difference between 4-Tier EtherCAT and 3-Tier CANopen modulesTable of Contents |Warranty Information|www.elmomc.Gold Solo Triple Twitter Installation Guide10MAN-G-SOLTTWT (Ver.1000)Chapter 4:Technical Information4.1.Physical SpecificationsFeatureUnitsEtherCAT Version Weightg(oz)210.0g(7.39oz)CAN Version Weightg(oz)205.0g(7.22oz)EtherCAT Version Dimensionmm (in)55x80×34.7mm(2.16"×3.15"×1.37"）CAN Version Dimensionmm (in)55×80×32.8mm(2.16"×3.15"×1.29"）)Mounting methodPanel Based Mounting4.2.D Type Technical DataFeatureUnitsT270/60T240/80T210/100T100/200Minimum supply voltageVDC12Nominal supply voltageVDC456585170Maximum supply voltageVDC557595195Maximum continuouskW12.5151716.5Electrical power outputEfficiency at rated power(at%>99nominal conditions)Maximum output voltageUp to 96%of DC bus voltageAmplitude sinusoidal/DCA270240210100continuous current3-Phase Sinusoidal continuousA19017015070RMS current limit(Ic)DC Motor(any two phaseA180180180100motor)Current limitAMax Output current is guaranteed for THeat-sink <85CTable of Contents|Physical Specifications www.elmomc.Gold Solo Triple Twitter Installation Guide11MAN-G-SOLTTWT (Ver.1000)4.3.Control Supply Input Voltage(VL)The Control Supply input voltage (VL)must be either SELV or PELV rated.FeatureUnitDetailsStandard CAN(S option)Input range12V-95VPower consumption<2.5W(including 5 V/200 mA for encoder)ETHERCAT (E option)Input range12V-95VPower consumption<4W(including 5 V/200 mA for encoder)4.4.Product FeaturesMain FeatureDetailsPresence /No.STO+5V Logic,Opto isolated from the Control section,orPLC Source,Opto isolated from the Control sectionDigital Input+5V Logic,Opto isolated from the Control section or6PLC Source,Opto isolated from the Control section or6PLC Sink Opto isolated from the Control section6Digital Output+5V Logic,Opto isolated from the Control section orPLC Source,Opto isolated from the Control section or4PLC Sink,Opto isolated from the Control section4Analog InputDifferential +10V or Single Ended1FeedbackStandard Port A,B,and CCommunicationUSB(only for EtherCAT version)OptionEtherCAT orCANStandard RS232Table of Contents |Control Supply Input Voltage (VL)|www.elmomc.Gold Solo Triple Twitter Installation Guide12MAN-G-SOLTTWI (Ver.1000)4.5.Environmental ConditionsYou can guarantee the safe operation of the Gold Solo Triple Twitter by ensuring that it is installedin an appropriate environment.Warning:During operation the Gold Solo Triple Twitter bees hot to the touch(theheatsink and wires may heat up to 92 C).Care should be taken whenhandling it.Caution:The Gold Solo Triple Twitter dissipates its heat by convection or byconduction.The maximum ambient operating temperature of 50 C(122F)must not be exceeded.FeatureDetailsOperating ambient temperaturein pliance with STO standardsOperating ambient temperature0cto50c(32℉to122℉)in plianceaccording to IEC60068-2-2with UL standardsStorage temperatureMaximum non-condensing humidity95%according to IEC60068-2-78Maximum Operating Altitude2,000m(6562feet)It should be noted that servo drives capableof higher operating altitudes are available onrequest.Mechanical Shock15g/11ms Half Sineaccording to IEC60068-2-27Vibration5Hz≤f≤10Hz:10mmaccording to IEC60068-2-610Hz≤f≤57Hz:4G57Hz≤f≤500Hz:5GTable of ContentsEnvironmental Conditions www.elmomc.