Table of ContentsMAN-G-DRUM(DTYPE)IG-EC (Ver.1.407)4Chapter 1:Chapter 2:Safety Information..........................................................................................62.1.Warnings.........................................................................2.2.72.3.CE Marking Conformance....2.4.Warranty Information ...........Chapter 3:Product Description....................Technical Information.............4.1.Physical Specifications..............4.2.Technical Data Up to 100V......94.3.Technical Data from 200V............104.4.VL Logic Supply................4.5.Product Features..................114.6.Environmental Conditions................12Chapter 5:Chapter 6:Gold Drum with D-Type Connectors and Indicators .............................156.1.Connector Types.….15Chapter 7:Mounting the Gold Drum.......................17Chapter8:Gold Drum Connection Diagrams.........................................18Chapter 9:9.1.9.2.Basic Remendations ....................9.2.2.Feedback Cable Port A and Port B Connector.......239.2.3.Feedback Cable Port c Connector.9.2.4.1 Cable Connector...249.2.5.STO (Port c)cable connector....259.3.Motor Power Connector Pinouts...269.4.Main Power Input and Motor Connections....289.5.Connecting the DC Power and the Motor Power Cables....99.6。Main Power309.6.1.Power Supply connections..........309.6.1.1.Gold Drum Power Supply Connections.........319.6.1.2.Multiple Connections Topology..319.8.Drive Status Indicator...........33Table of Contents |Warnings|www.elmomc.Table of ContentsMAN-G-DRUM[DTYPE)IG-EC (Ver.1.407)59.9.Port A and Port B(P1).................3499.1.Incremental Encoder(p1)..369.9.2.9.9.3.Absolute Serial Type Encoder(p1)379.9.4.Interpolated Analog Encoder(p1)..399.9.5.9.10.Port c Connector -Port C,Analog,and STO (P3).....41910.1.P0tCP3）.439.10.2.Analog Input(P3).439.10.3.1.Source Mode PLC Voltage Level Input.................................449.10.3.2.TTL Mode TTL Voltage Level Input........449.10.3.3.SINK Mode-PLC Voltage Level Input....................459.10.3.4.ST00 utput(P2469.11.Digital Inputs and Outputs (P2)....479.11.1.Digital Input and Output TTL Mode(P2)...................499.11.2.Digital Input and Output PLC Source Mode(P2)......................519.11.3.Digital Input and Output Sink Mode(P2)..........539.12.C0 mmunications(P4）….559.12.2.EtherCAT Communications Version.........599.12.2.1.EtherCAT Wiring(P4)........599.12.2.2.EtherCAT Status Indicator........9.12.2.3.EthercAT Address Switches...619.12.3.CAN Communications version....629.12.3.1.CAN Wiring(P4).....629.12.4.RS-232(P4).….649.12.5.RS-422 (Differential RS-232)Communication(P4).........................65Chapter 10:Powering Up.........66.66Chapter 11:Heat Dissipation.......6711.1.Gold Drum Thermal Data .....................6711.2.Heat Dissipation Data............6811.3.How to Use the Charts ....69Chapter 12:Gold Drum Dimensions................Table of Contents Warnings www.elmomc.Gold Drum (D-Sub Connectors)Installation Guide6MAN-G-DRUM DTYPE)IG-EC (Ver.1.407)Chapter 1:This Installation GuideThe Gold Drum offers two optional connector types:Gold Drum with RJ-45 Connectors and GoldDrum with D-Type Connectors.This installation Guide details the technical data,pinouts,and powerconnectivity of the Gold Drum with D-Type connections.For a prehensive detailed descriptionof the functions refer to the MAN-G-Panel Mounted Drives Hardware manual which describes PanelMounted products.Chapter 2:Safety InformationIn order to achieve the optimum,safe operation of the Gold Drum,it is imperative that youimplement the safety procedures included in this installation guide.This information is provided toprotect you and to keep your work area safe when operating the Gold Drum and acpanyingPlease read this chapter carefully before you begin the installation process.Before you start,ensure that all system ponents are connected to earth ground.Electricalsafety is provided through a low-resistance earth connection.Only qualified personnel may install,adjust,maintain and repair the servo drive.A qualified personhas the knowledge and authorization to perform tasks such as transporting,assembling,installing,missioning and operating motors.The Gold Drum contains electrostatic-sensitive ponents that can be damaged if handledincorrectly.To prevent any electrostatic damage,avoid contact with highly insulating materials,such as plastic film and synthetic fabrics.Place the product on a conductive surface and groundyourself in order to discharge any possible static electricity build-up.To avoid any potential hazards that may cause severe personal injury or damage to the productduring operation,keep all covers and cabi doors shut.The following safety symbols are used in this and all Elmo Motion Control manuals:Warning:This information is needed to avoid a safety hazard,which might cause bodily injuryor death as a result of incorrect operation.Caution:This information is necessary to prevent bodily injury,damage to the product or toother equipment.Important:Identifies information that is critical for successful application and understanding ofthe product.Table of Contents |Warnings|www.elmomc.Gold Drum (D-Sub Connectors)Installation GuideMAN-G-DRUM DTYPE)IG-EC (Ver.1.407)2.1.WarningsTo avoid electric arcing and hazards to personnel and electrical contacts,neverconnect/disconnect the servo drive while the power source is on.Power cables can carry a high voltage,even when the motor is not in motion.Disconnectthe Gold Drum from all voltage sources before servicing.The high voltage products within the Gold Line range contain grounding conduits for electriccurrent protection.Any disruption to these conduits may cause the instrument to beehot (live)and dangerous.After shutting off the power and removing the power source from your equipment,wait atleast 1 minute before touching or disconnecting parts of the equipment that are normallyloaded with electrical charges(such as capacitors or contacts).Measuring the electricalcontact points with a meter,before touching the equipment,is remended.2.2.CautionsThe maximum DC power supply connected to the instrument must ply with theparameters outlined in this guide.When connecting the Gold Drum to an approved isolated auxiliary power supply,connect itthrough a line that is separated from hazardous live voltages using reinforced or doubleinsulation in accordance with approved safety standards.Before switching on the Gold Drum,verify that all safety precautions have been observedand that the installation procedures in this manual have been followed.Make sure that the Safe Torque Off is operational2.3.CE Marking ConformanceThe Gold Drum is intended for incorporation in a machine or end product.The actual end productmust ply with all safety aspects of the relevant requirements of the European Safety ofMachinery Directive 2006/42/EC as amended,and with those of the most recent versions ofstandards EN 60204-1 and EN ISO 12100 at the least,and in accordance with 2006/95/EC.Concerning electrical equipment designed for use within certain voltage limits,the Gold Drummeets the provisions outlined in 2006/95/EC.The party responsible for ensuring that theequipment meets the limits required by EMC regulations is the manufacturer of the end product.2.4.Warranty InformationThe products covered in this manual are warranted to be free of defects in material andworkmanship and conform to the specifications stated either within this document or in theproduct catalog description.All Elmo drives are warranted for a period of 12 months from the dateof shipment.No other warranties,expressed or implied-and including a warranty ofmerchantability and fitness for a particular purpose extend beyond this warranty.Table of Contents |Warnings|www.elmomc.Gold Drum (D-Sub Connectors)Installation GuideMAN-G-DRUM DTYPE)IG-EC (Ver.1.407)8Chapter 3:Product DescriptionThe Gold Drum series of digital servo drives are highly resilient and designed to deliver the highestdensity of power and intelligence.The Gold Drum delivers up to 8.0 kW of continuous/16.0 kWpeak power,and 9.6 kW of continuous power with R type drives,in a pact package.This advanced,high power density servo drive operates from a DC power source in current,velocity,position and advanced position modes,in conjunction with a permanent-mag synchronousbrushless motor,DC brush motor,linear motor or voice coil.They are designed for use with anytype of sinusoidal and trapezoidal mutation,with vector control.The Gold Drum can operate asa stand-alone device or as part of a multi-axis system in a distributed configuration on a real-timework.The drives are easily set up and tuned using Elmo Application Studio software tools.This Windows-based application enables users to quickly and simply configure the servo drive for optimal use withtheir motor.The Gold Drum,as part of the Gold Line,is fully programmable with Elmo's motioncontrol language.Since the power stage is fully isolated from the control stage,the DC rectifier can be fed directlyfrom the mains,without the need for a bulky and expensive transformer.The Gold Drum is available in a variety of options including;multiple power rating selections,twodifferent munications options,a variety of feedback selections and I/O configurationpossibilities.Table of Contents |Warranty Information|www.elmomc.Gold Drum (D-Sub Connectors)Installation Guide9MAN-G-DRUM DTYPE)IG-EC (Ver.1.407)Chapter 4:Technical Information4.1.Physical SpecificationsFeatureUnitsAll TypesWeightg(oz)700g(24.7ozDimensionsmm (in)134x95×72(5.3"×3.7"×2.84"9Mounting methodWall/Panel Mount4.2.Technical Data Up to 100VFeatureMinimum supply voltageVDC111414Nominal supply voltageVDC425085Maximum supply voltageVDC485995Maximum continuousW27003400430040006000803512000power outputEfficiency at rated power%>97(at nominal conditions)Max output voltage97%of DC bus voltage at f=22 kHzVDC14t060voltageVApowers 6 VA with full external loading of 5V (Encoders)Amplitude sinusoidalA7070905075100150continuous currentSinusoidal continuous505063355371106RMS current limit(Ic)Peak current limitANo PeakNo PeakNo PeakTable 1:Power RatingsNote:Not remended for new designs.The 100/100 covers those current/voltage ratings withhigher efficiencyTable of Contents |Physical Specifications|www.elmomc.Gold Drum (D-Sub Connectors)Installation Guide104.3.Technical Data from 200VFeatureMinimum supply voltageVDC4650Nominal supply voltageVDC170325Maximum supply voltageVDC195400Maximum continuous power output56009600560011500Efficiency at rated power(at nominal%>97conditions)Max output voltage97%of DC bus voltage at f=22 kHzV Logic supply input voltageVDC14to60V Logic supply in put powerVAs 4 VA without external loading of 5V (Encoders)Amplitude sinusoidal continuous currentA35601826Sinusoidal continuous RMS current limit(Ic)254212.718.4Peak current limitANo PeakNo PeakTable 2:Power Ratings4.4.VL Logic SupplyFeatureDetailsLogic power supplyIsolated DC source onlyLogic supply input voltage14 to 60 VDCLogic supply input powers 4 VA without external loading of 5V (Encoders)s 6 VA with full external loading of 5V(Encoders)The Gold Drum is available in a variety of options.There are multiple power rating options,twodifferent munications options,a variety of feedback selections and I/O configurationpossibilities.Table of Contents |Technical Data from 200V|www.elmomc.Gold Drum (D-Sub Connectors)Installation Guide114.5.Product FeaturesMain FeatureDetailsPresence and No.STOTTLPLC SourcePLC Sink (is not fully certified,andnot remended for new designs)Digital InputTTL6OptionPLC Source6PLC Sink6Digital OutputTTL4OptionPLC SourcePLC Sink4Analog InputDifferential±1oVFeedbackStandard Port A,B,CCommunicationUSBOptionEtherCAT with/without switchesCANRS-232Differential RS-232(RS-422)Table of Contents |Product Features|www.elmomc.Gold Drum (D-Sub Connectors)Installation GuideMAN-G-DRUM DTYPE)IG-EC (Ver.1.407)124.6.Environmental ConditionsYou can guarantee the safe operation of the Gold Drum by ensuring that it is installed in anappropriate environment.4.6.1.Gold LineFeatureDetailsOperating ambient temperature0C to 40C (32 F to 104 "F)according to IEC60068-2-2Storage temperature-20Cto+85℃(-4℉to+185F)Maximum non-condensing humidity95%according to IEC60068-2-78Maximum Operating Altitude2,000m(6562feet)It should be noted that servo drives capable ofhigher operating altitudes are available onrequest.Mechanical Shock15g /11ms Half Sineaccording to IEC60068-2-27Vibration5Hz≤f≤10Hz:±10mmaccording to IEC60068-2-610Hz≤f≤57Hz:4G57Hz≤fs500Hz:5GTable of Contents |Environmental Conditions|www.elmomc.