Table of ContentsMAN-G-DRUMHVIG-EC (ver.1401)46.4.3.Control and Backup Supply..396.5.406.5.1.6.5.2.Hall Sensor…416.5.3.Absolute Serial Type Encoder.426.6.6.6.1.Incremental Encoder456.6.2.Interpolated Analog Encoder.66.6.3.476.7.Port C,Analog Input,and STO......486.7.1.506.7.2.506.7.3.6.7.3.1.Source Mode pLc Voltage Level.516.7.3.2.TTLMode TTL Voltage Level......5.16.7.3.3.SINK Mode -PLc Voltage Level.......526.8.Digital Inputs and Outputs.536.8.1.Digital Input and Output TTL Mode......556.8.2.Digital Input and Output PLC Source Mode.....576.8.3.Digital Input and Output Sink Mode...596.9.USB 20.........................616.10.Drive Status Indicators......6.11.EtherCAT Communications Version.........636.11.1.EtherCAT IN/Ether Pinouts ..6.11.2.EtherCAT OUT Pinouts..646.11.3.EtherCAT Wiring....646.11.4.EtherCAT Link Indicators ............65.656.11.6.EtherCAT Rotary Switches......666.12.CAN Communications Version676.13.Heat Dissipation..696.13.1.Gold Drum HV (High Voltage)Thermal Data..............................696.13.2.Heat Dissipation Data...........706.13.3.How to Use the charts...716.15.Initializing the System...71Chapter 7:Gold Drum HV(High Voltage)Dimensions.....Gold Drum HV Installation Guide5MAN-G-DRUMHVG-EC (Ver.1.401)Chapter 1:This Installation GuideThis installation Guide details the technical data,pinouts,and power connectivity of the Gold Drum HV(High Voltage).For a prehensive detailed description of the functions refer to theMAN-G-Panel Mounted Drives Hardware manual which describes Panel Mounted products.Chapter 2:Safety InformationIn order to achieve the optimum,safe operation of the Gold Drum HV(High Voltage),it is imperativethat you implement the safety procedures included in this installation guide.This information isprovided to protect you and to keep your work area safe when operating the Gold Drum HV (HighVoltage)and acpanying equipment.Please read this chapter carefully before you begin the installation process.Before you start,ensure that all system ponents are connected to earth ground.Electrical safety isprovided through a low-resistance earth connection.Only qualified personnel may install,adjust,maintain and repair the servo drive.A qualified person hasthe knowledge and authorization to perform tasks such as transporting,assembling,installing,missioning and operating motors.The Gold Drum HV(High Voltage)contains electrostatic-sensitive ponents that can be damaged ifhandled incorrectly.To prevent any electrostatic damage,avoid contact with highly insulatingmaterials,such as plastic film and synthetic fabrics.Place the product on a conductive surface andground yourself in order to discharge any possible static electricity build-up.To avoid any potential hazards that may cause severe personal injury or damage to the product duringoperation,keep all covers and cabi doors shut.The following safety symbols are used in this and all Elmo Motion Control manuals:Warning:This information is needed to avoid a safety hazard,which might cause bodily injury ordeath as a result of incorrect operation.Caution:This information is necessary to prevent bodily injury,damage to the product or to otherequipment.Important:Identifies information that is critical for successful application and understanding of theproduct.Table of Contents |Warnings|www.elmomc.Gold Drum HV Installation GuideMAN-G-DRUMHVIG-EC (Ver.1.401)WarningsTo avoid electric arcing and hazards to personnel and electrical contacts,neverconnect/disconnect the servo drive while the power source is on.Power cables can carry a high voltage,even when the motor is not in motion.Disconnect theGold Drum HV (High Voltage)from all voltage sources before servicing.The high voltage products within the Gold Line range contain grounding conduits for electriccurrent protection.Any disruption to these conduits may cause the instrument to bee hot(live)and dangerous.After shutting off the power and removing the power source from your equipment,wait at least1 minute before touching or disconnecting parts of the equipment that are normally loadedwith electrical charges(such as capacitors or contacts).Measuring the electrical contact pointswith a meter,before touching the equipment,is remended.2CautionsThe maximum DC power supply connected to the instrument must ply with the parametersoutlined in this guide.When connecting the Gold Drum HV(High Voltage)to an approved isolated auxiliary powersupply,connect it through a line that is separated from hazardous live voltages using reinforcedor double insulation in accordance with approved safety standards.Before switching on the Gold Drum HV(High Voltage),verify that all safety precautions havebeen observed and that the installation procedures in this manual have been followed.Make sure that the Safe Torque Off is operational1.3CE Marking ConformanceThe Gold Drum HV(High Voltage)is intended for incorporation in a machine or end product.The actualend product must ply with all safety aspects of the relevant requirements of the European Safety ofMachinery Directive 2006/42/EC as amended,and with those of the most recent versions of standardsEN 60204-1 and EN ISO 12100 at the least,and in accordance with 2006/95/EC.Concerning electrical equipment designed for use within certain voltage limits,the Gold Drum HV (HighVoltage)meets the provisions outlined in 2006/95/EC.The party responsible for ensuring that theequipment meets the limits required by EMC regulations is the manufacturer of the end product.1.4 Warranty InformationThe products covered in this manual are warranted to be free of defects in material and workmanshipand conform to the specifications stated either within this document or in the product catalogdescription.All Elmo drives are warranted for a period of 12 months from the time of installation,or 12months from time of shipment,whichever es first.No other warranties,expressed or implied-and including a warranty of merchantability and fitness for a particular purpose-extend beyond thiswarranty.Table of Contents|Warnings|www.elmomc.Gold Drum HV Installation GuideMAN-G-DRUMHVIG-EC (Ver.1.401)Chapter 3:Product DescriptionThe Gold Drum HV(High Voltage)series of digital servo drives are highly resilient and operate from aDC Power Voltage Input source.They are designed to deliver the highest density of power andintelligence.The Gold Drum HV(High Voltage)delivers up to 65 kW of continuous power in a pactpackage.The digital drives are part of Elmo's advanced Gold Line.They operate from a DC power source incurrent,velocity,position and advanced position modes,in conjunction with a permanent-magsynchronous brushless motor,DC brush motor,linear motor or voice coil.They are designed for usewith any type of sinusoidal and trapezoidal mutation,with vector control.The Gold Drum HV (HighVoltage)can operate as a stand-alone device or as part of a multi-axis system in a distributedconfiguration on a real-time work.The drives are easily set up and tuned using Elmo Application Studio software tools.This Windows-based application enables users to quickly and simply configure the servo drive for optimal use withtheir motor.The Gold Drum HV(High Voltage),as part of the Gold Line,is fully programmable withElmo's motion control language.Power to the drives is provided by a DC power source(not included with the Gold Drum HV(HighVoltage)).Since the power stage is fully isolated from the control stage,the DC rectifier can be fed directly fromthe mains,without the need for a bulky and expensive transformer.If backup functionality is required to store control parameters in the event of a mains power outage,then an S,T,or A-model Gold Drum HV (High Voltage)should be used,with an external 24 VDC isolatedsupply connected to it.Note The backup functionality can operate from an isolated voltage source within the range of 18 to30 VDC.Whenever backup functionality is not required,Gold Drum HV(High Voltage)models that have the 0 or1 option (only for 400 V model)in the catalog number(refer to the section Catalog Number above)canbe used,i.e.,they do not have a 24 V control supply.In these models,a smart control-supply algorithmenables the Gold Drum HV (High Voltage)to operate with only the main power supply VP+and VN-,with no need for a 24 VDC auxiliary power supply for the logic.Table of ContentsWarranty Information|www.elmomc.Gold Drum HV Installation Guide8MAN-G-DRUMHVIG-EC (Ver.1.401)Chapter 4:Technical Information4.1.Physical SpecificationsFeatureUnitsAll TypesWeightg (oz)1.65Kg(58.202oz)Dimensionmm(in)180×142×75.2(7.08"×5.53"×2.96")Mounting methodPanel/Wall Mounted4.2.Technical Data for 400 V DriveFeatureUnits50/400R100/400Minimum supply voltageVDC*For H,S,T,or A option =50For 0or 1option =100Nominal supply voltageVDC325Maximum supply voltageVDC400Maximum continuous powerkW16.533outputEfficiency at rated power(at%>98nominal conditions)Auxiliary supply voltage optionVDC18 to 30 VDC (only in H,S,T,or A option)Auxiliary power supplyVAs5 VA without external loadings7 VA with full external loadingContinuous current limit(Ic)A50100Amplitude sinusoidal/DCtrapezoidal mutationContinuous RMS sinusoidalA3571mutation current limit(lc)Peak CurrentA100No PeakTable of Contents |Physical Specifications|www.elmomc.Gold Drum HV Installation Guide9MAN-G-DRUMHVIG-EC (Wer.1.401)4.3.Technical Data for 800 V DriveFeatureUnits35/80050/800R70/800R100/800Minimum supply voltageVDC*For H,S,T,or A option =95Nominal supply voltageVDC560 for 400 VAC680 for 480 VACMaximum supply voltageVDC780Maximum continuouskW22.532.54565power outputEfficiency at rated power(at%>98nominal conditions)Auxiliary supply voltageVDC18 to 30 VDC (only in H,S,T,or A option)optionAuxiliary power supplyVAs5 VA without external loadings7 VA with full external loadingContinuous current limit (Ic)A355070100Amplitude sinusoidal/DCtrapezoidal mutationContinuous RMS sinusoidalA25355071mutation current limitPeak CurrentA70100No PeakNo PeakFor both the above Technical Data tables:*Refer to the section Catalog Number above for details on the part number.The H,S,T,or A optionappears in models where there is a 24 V control supply.If there is a 0 or 1option,the control powersupply operates from the main power.Note on current ratings:The current ratings of the Gold Drum HV(High Voltage)are given inunits of DC amperes(ratings that are used for trapezoidal mutation or DC motors).The RMS(sinusoidal mutation)value is the DC value divided by 1.41.Table of Contents |Technical Data for 800 V Drivelwww.elmomc.Gold Drum HV Installation GuideMAN-G-DRUMHVIG-EC (Ver.1.401)104.3.1.Auxiliary SupplyFeatureDetailsAuxiliary power supplyIsolated DC source onlyAuxiliary supply input voltage18 VDC to 30 VDCAuxiliary supply input power5 VA(this includes the 5 V/200 mA load for themain encoder only)<7 VA (this includes the 5 V/400 mA load on themain encoder and feedback B)4.3.2.Product FeaturesMain FeatureDetailsPresence /No.STOTTL,or小PLC Source,orPLC Sink(is not fully certified,and notremended for new designs)STO Output Status(instead of OUT4 IN6)Digital InputTTL,or6OptionPLC Source,or6PLC Sink6Digital OutputTTL,orOptionPLC Source,or4PLC SinkAnalog Input1FeedbackStandard Port A,B,CCommunicationUSBOptionEtherCAT without switches,orEtherCAT with switches,orCANTable of Contents |Technical Data for 800 V Drivelwww.elmomc.Gold Drum HV Installation Guide114.4.Environmental ConditionsYou can guarantee the safe operation of the Gold Drum HV(High Voltage)by ensuring that it isinstalled in an appropriate environment.4.4.1.Gold LineFeatureDetailsOperating ambient temperatureaccording to IEC60068-2-2Storage temperature-20℃to+85℃(-4℉to+185F)Maximum non-condensing humidity95%according to IEC60068-2-78Maximum Operating Altitude2,000m(6562feet)It should be noted that servo drives capable ofhigher operating altitudes are available onrequest.Mechanical Shock15g /11ms Half Sineaccording to IEC60068-2-27Vibration5Hz≤f≤10Hz:±10mmaccording to IEC60068-2-610Hz≤f≤57Hz:4G57Hz≤f≤500Hz:5GTable of ContentsEnvironmental Conditions|www.elmomc.Gold Drum HV Installation GuideMAN-G-DRUMHVIG-EC (Ver.1.401)124.5.Gold Line StandardsThe following table describes the Main Standards of the Gold Drum HV(High Voltage)servo drive.For further details refer to the MAN-G-Panel Mounted Drives Hardware manual.Main StandardsItemThe related standards below apply to the perfommance of the servo drives as stated in theenvironmental conditions in section 4.4.1 Gold Line above.ST01EC61800-5-2:2007SIL3Adjustable speed electrical power drive systems-Safety requirements-FunctionalENIs013849-1:2008PLe,Cat3Safety of machinery-Safety-related parts of controlsystems.Approved IEC/EN 61800-5-1Adjustable speed electrical power drive systemsSafety requirements-Electrical,thermal and energyRecognized UL61800-5-1Adjustable speed electrical power drive systemsSafety requirements-Electrical,thermal and energyRecognized UL 508CPower Conversion EquipmentIn pliance with UL840Insulation Coordination Including Clearances andCreepage Distances for Electrical EquipmentConformity with CE 2006/95/ECLow-voltage directive 2006/95/ECRecognized CSA C22.2 NO.14-13Industrial Control EquipmentTable of ContentsGold Line Standards|www.elmomc.