Preface1PrefaceThank you for using EV1000 Series variable speed drive made by Emerson Network Power Co.,Ltd.EV1000 Series satisfies high performance requirements by using a unique control method to achievehigh torque,high accuracy and wide speed-adjusting range.Its anti-tripping function and capabilities ofadapting to severe power work,temperature,humidity and dusty environment exceed those of similarproduct made by other panies,which improves the product's reliability noticeably;EV1000 considers customers'needs and bines general-purpose function and industrial-orientedfunctions.It features PI control,simpe PLC,flexible I/O terminals and pluse frequency setting,You canselect whether to save the parameters upon poweroff or stop,bind frequency setting channel withmand channel,zero frequency retum difference control zero frequency hysteresis,main andauxiliary frequency setting,traverse operation,length control,etc.It is an integral,cost-effective andhighly reliable solution for manufacturer in the related fields.EV1000 Series can satisfy the customers'requirements on low noise and EMI by using optimized PWMtechnology and EMC design.This manual provides information on installation,wiring,parameter setting,trouble-shooting,and routinemaintenance.In order to ensure the correct installation and operation of the drive,please read thismanual carefully before using and keep it in a safe place.Unpacking and InspectionUpon unpacking,please check for:Any damage occurred during transportation;Check whether the rated values on the nameplate of the drive are in accordance with your order.Our product is manufactured and packed at the factory with great care.If there is any error,pleasecontact any of our distributors or us.The user manual is subjected to change without notifying the customers due to the continuous processof product improvements.EV1000 Series General Purpose Variable Speed Drive User Manual2Chapter 1 Safety InformationChapter 1 Safety Information1.1Danger and Wamingthan 2 years,increase its input voltagegradually before supplying full rated inputDefinitionsvoltage to it in order to avoid electric shock andexplosion.DangerOperations without following instructionsPerform the maintenance job after confirmingcan cause personal injury or deaththat the charging LED is off or the DC BusOperations without following instructionsvoltage is below 36V.can cause personal injury or damage toOnly trained professionals can change theproduct or other equipment.ponents,it is prohibited to leave wires or1.2 Notes for Installationsmetal parts inside the drive to avoid the risk offire.Parameter settings of the control board thathas been changed must be revised,otherwisePlease install the drive on fire-retardantaccidents may occur.material such as metal.The bare portions of the power cables mustKeep the drive away from bustiblebe bound with insulation tapes.materials..When using optional parts,it is remendedKeep the drive away from explosive gas.to use those provided by Emerson NetworkOnly qualified personnel shall wire the drive.Power,to secure safety..Note that the control terminal of EV1000 driveis of ELV(Extra Low Voltage)circuit,therefore,△Attentiondo not connect the control terminal with otherdevices directly.For example,beforeDon't carry the drive by its cover.Its coverconnecting the RS485 terminal with the PC'scannot sustain the weight and may drop.RS232 terminal,an adapter with isolatingPlease install the drive on a strong support,protections must be connected in between;failing which the drive may fall off.Never wire the drive unless the input ACDon't install the drive in places where watersupply is totally disconnected;otherwise,therepipes may leak onto it.is danger of electric shock.During power-on,Don't allow screws,washers and other metaldo not touch the cables,control terminals,foreign matters to fall inside the drive,radiator and the pore plate on the housing ofotherwise there is a danger of fire or damage;the drive.Don't operate the drive if parts are notThe drive must be properly earthed to reduceplete;there is a danger of a fire or humanelectrical accident.injury;.Install the cover before switching on the drive,Don't install the drive under direct sunshine;itto reduce the danger of electric shock andmay be damaged by heat;explosion.Don't short circuit P1/PB and terminal (-)For drives that have been stored for longerthere is a danger of fire or the drive may beEV1000 Series General Purpose Variable Speed Drive User ManualChapter 1 Safety Information3damaged.Lubrication of mechanical devicesCable lugs must be connected to mainOver time,the lubricants in mechanical devices,such as gear box,geared motor,etc.whenDon's apply supply voltage (AC 110V orrunning at low speed,will deteriorate.Frequentmaintenance is remended.terminals TA,TB and TC.Regenerative Energy1.3 Notes for Using the DriveWhen lifting load,regenerative energy isPay attention to the following issues when usingproduced,the drive will trip on overvoltage whenit cannot absorb the regenerative energy of theEV1000 Series drive:load.Therefore,a proper braking unit is required.1.3.1 About Motor and LoadMechanical resonance point of loadCompared to working at mains frequency,thereThe drive system may encounter mechanicalwill be some increase in temperature,noise andresonance with the load when operating withinvibration in the motor.The EV1000 Series arecertain band of output frequency.Skipvoltage source inverters.Its output voltage is infrequencies have to be set to avoid it.PWM wave.Being non-sinusoidal,there will besome hammonics.Frequent start and stopLow Speed Rotation with Constant TorqueThe drive should be started and stopped via itsWhen a standard motor is driven at low speed forcontrol terminals.It is prohibited to start and stopa long time,there will be insufficient cooling for athe drive directly through contactors at the inputself-ventilated motor.Overheating can result inside,which may damage the drive.insulation damaged.Special variable frequencymotor is remended for constant torqueInsulation of Motorsoperation at low speed.Before using the drive,the insulation of theMotor's over-temperature protectingmotors must be checked,especially,if it is usedthresholdfor the first time or if it has been stored for a longtime.This is to reduce the risk of the Drive fromThe drive can protect the motor frombeing damaged by the poor insulation of theover-temperature.If the power rating of the drivemotor winding.Wiring diagram is shown in Fig.is greater than the motor,be sure to adjust the1-1.Please use 500V insulation tester to measureprotection parameters to ensure the motor isthe insulation resistance.It should not be lessproperly protected.than 5M QOperate above 50Hz1.3.2 About Variable Speed DriveWhen running the motor above 50Hz,there willVaristors for Surge Protection or Capacitors Usedbe increase in vibration and noise.The rate atto Improve the Power Factorwhich the torque is available from the motor isDon't connect any varistor or capacitor to theinversely proportionally to its increase in runningspeed.Ensure that the motor can still providesufficient torque to the load.output voltage waveform is pulse wave.TrippingEV1000 Series General Purpose Variable Speed Drive User Manual4Chapter 1 Safety Informationor damage to ponents may occur as shown inDerating due to AltitudeFig.1-1.Derating must be considered when the drive isEV1000 Uinstalled at high altitude,greater than 1000m.DriveThis is because the cooling effect of the Drive isless effective in the thin air.Fig.1-2 that shows therelationship between the altitude and ratedcurrent of the Drive.Fig.1-1 Capacitors at output are prohibited100%Circuit breakers connected to the output ofthe driveIf circuit breaker or contactor needs to beconnected between the drive and the motor,be0sure to operate these circuit breakers or contactor1000200030004000(mwhen the drive has no output to avoid damagingof the drive.Fig.1-2 Drive Derating at different altitudes.Using host munication function1.4 Disposing Unwanted DriveWhen frequently modifying the parametersWhen disposing the Drive,pay attention to thethrough host munication function,improperfollowing factors:mand will cause physical damage to theEEROM inside the drive.Please refer toThe capacitors may explode when they are burnt.Appendix 2.Poisonous gas may be generated when theplastic parts like front covers are burnt.Using outside the range of rated voltageDisposing method:Please dispose the Drive asThe drive is not suitable to be used out of theindustrial wastespecified range of operation voltage.If needed,please use suitable voltage regulation device.Protection against lightning strikeThere are transient surge suppressors inside theDrive which protects it against lighting strike.EV1000 Series General Purpose Variable Speed Drive User ManualChapter 2 Specifications and Optional Parts 5Chapter 2 Specifications and Optional Parts2.1 SpecificationsTable 2-1 EV1000 SpecificationsItemDescriptionRated voltage frequencyInputContinuous fluctuation rate:≤±10%，Permissible fluctuation rangeshort time fluctuation rate:≤-15%~+10%；Voltage unbalance rate:<3%;Frequency:5%Rated voltageFrequencyOutputG type:150%rated current for 1 minute.180%rated current forOver load ability3s/1s(380V/220V series)P type:120%rated current for 1 minuteMain controlModulation modeFlux vector PWM modulationfunctionsSpeed range1:50Starting torque150%rated torque at 1HzAccuracy of speed at steady≤±1%rated synchronous speedstateAccuracy of frequencyAnalog setting:highest frequencyx+0.2%Setting frequency resolutionDigital setting:0.01Hz.Analog setting:highest frequencyx 0.1%Torque boostAuto torque boost,Manual torque boost 0.1%~30.0%V/F curve4 modes:1 self-defined V/F curve and 3 kinds of quadratic VFmodes (power exponent:2.0,1.7 and 1.2)3 modes:linear,S curve and automatic acc/dec;Acc/dec curve4 acc/dec time:unit(minute/second),60 hours at mostStart frequency:0.00~60.00Hz,duration:0.1~60.0sDC brakingThreshold current:G type:0.0~150.0%,P type:0.0~130.0%Jog frequency:0.10~50.00Hz;Acc/Dec time:0.1~60.0s.JogJog interval adjustableOn-board PI controllerAble to configure close-loop control system easilyEV1000 Series General Purpose Variable Speed Drive User Manual6Chapter 2 Specifications and Optional PartsItemDescriptionV/F curve is optimized automatically according to the load conditionAuto-energy saving operationto perform energy-saving operation.Auto voltage regulation (AVR)Constant output voltage even if electric work voltage fluctuatesAuto current limitingOperating current is limited automatically to avoid frequent trippingof the drive.Traverse for texile motorTraverse control,central Traverse adjustableSet length controlWhen reaching set length,the drive will stopDroop controlWhen many drives control single loadCustomizedTone selectionSet the tone of the motor when it is runningfunctionsImmunity to transient powerfailureThe drive gives output even if power failure occursCommand channel can bind with frequency setting channel andChannel bindingswitched synchronizinglyMethods of inputting mandsVia keypad panel,terminals and serial ports.Methods of setting up frequencyDigital setting:Analog voltage/current setup:pulse setting.serialportOperatingfunction0~50kHz pulse signal output.Signals can be reference frequencyPulse output terminaland output frequency2 analog outputs of 0/4~20mA and 0~10V(selectable).Able toAnalog output terminalsoutput signals like reference frequency and output frequency.Able to show 21 parameters,such as:frequency setting.outputControlLED keypadfrequency,output power and current during operation;frequencypanelsetting.Keypad lock and key definitionTotal lock or partially lock.Some keys'function definable.Phase loss failure.Over/Under current.Over/Under voltageProtection functionprotection.Over heat.and Overload protectionsFlush mount faceplate for remote keypad,remote keypad cablesOptional partsand Profibus adapterIn-door,free from moisture,dust,corrodent or flammable gases,oilOperating environmentmist,vapor,water leakage or salt water.AltitudeLess than 1000m-10℃~+40℃(derating is required from40℃to50℃，increaseEnvironmentAmbient temperatureevery1℃above40℃，derate2%,highest temperature allowed:HumidityLess than 95%RH,no condensingVibrationLess than 5.9m/s2 (0.6g)Storage temperature40℃~+70℃EV1000 Series General Purpose Variable Speed Drive User ManualChapter 2 Specifications and Optional Parts7ItemDescriptionProtection levelIP20EnclosureCoolingFan coolingMounting modeMounted in a cabi2.2 Product Series Introductioncode typeseriesfan,pump2.2.1 EV1000 ModelsvotagecodemotorcodeTable 2-2 Drive series4RatedRated Motor000404Drive ModelRatedcode0.75inputoutputpower(G:contant torque;Capacity001515P:pump,fan load)currentcurrent002222(KVA)00373.700555.5EV1000-2S0004G1.05.32.50.4Fig.2-1a Explanations of Drive ModelsEV1000-2S0007G1.58.24.00.75EV1000-2S0015G3.014.07.51.5EMERSONMODEL:EV1000-4T0022GEV1000-2S0022G4.023.010.0POWER:INPUT:EV1000-4T0007G1.53.42.30.75OUTPUT:4kVA5A0-650Hz0-440VEV1000-4T0015G3.05.03.71.5Barcode-EV1000-4T0022G4.05.85.02.2Emerson Network Power Co.Ltd.EV1000-4T0037GFig.2-1b EV1000 Drive Nameplate5.910.58.83.7EV1000-4T0037P2.2.3 SizeEV1000-4T0055G14.613.05.5Please refer to Fig.2-2 and Table 2-3.EV1000-4T0055PD2.2.2 Ordering InformationRefer to Fig.2-1a and Fig.2-1bFig.2-2 EV1000 Drive SizeEV1000 Series General Purpose Variable Speed Drive User Manual8Chapter 2 Specifications and Optional PartsTable 2-3 Dimensions and WeightsMoterBHWDDiameter ofGrossDrive Modelpower (kW)mm)(mm)(mm)(mm)(mm)(mm)mounting hole (mm)weight(kg)3V1000-2S0004G0.491137145101130123V1000-2S0007G0.753V1000-2S0015G1.5V1000-4T0007G0.7512017018013014618V1000-4T0015G1.5EV1000-4T0022G2.210EV1000-2S0022G2.23V1000-4T0037G3.7EV1000-4T0037P3.71402302451551604.0EV1000-4T0055G5.5EV1000-4T0055P5.52.2.4 LED Keypad Display Unit2.3.1 Braking ResistorTDP-LED02 SizeThe drive is equipped with braking unit.If there isa need for energy-consuming braking,pleaseThe LED keypad display unit TDP-LED02select a braking resistor in Table 2-4.Please refer(standard configuration)also applies to TD1000the wiring of braking resistor and the drive to Fig.series drives.Through it,operation and2-4.The wire specifications are listed in Tableconfiguration of the drive can be done.Refer to its3-2.size in Fig.2-3.PEPB P(+)brakingresistorFig.2-4 Wiring the drive with braking resistorFig.2-3 LED keypad display unit2.3 Optional PartsYou may order the optional parts below from ourpany.EV1000 Series General Purpose Variable Speed Drive User Manual